Entering the world of thermoforming machines - Form, Fill, and Seal (FFS) lines - can be a complex endeavor due to the intricate mechanisms involved and the host of manufacturers present in the industry. Designed to streamline and optimize packaging operations, these machines play a pivotal role in the production lines of countless industries, from food and beverage to pharmaceuticals. This article provides a comprehensive look at these FFS machines, the prominent manufacturers in the market, and crucial factors to consider when purchasing. Additionally, we'll highlight the benefits of buying through Exapro, a trusted platform committed to assisting buyers throughout the sales process.

Featured listing Siemens SEW Form, Fill and Seal (FFS) line
Offer Title: Siemens /SEW Form, Fill and Seal (FFS) line Manufacturer: Siemens Model: /SEW Year of Manufacture: Not specified Technical Condition: As-is, where-is

Multivac R245 Thermoformer

GB United Kingdom 2009

Manufacturer: Multivac Model: R245 Year of manufacture: 2009 Application: Ex bakery – bagels Film type: Flexi film Operating hours: 4050 hrs Factory status: Ex factory Categories: Bakery, Fish, Meat, Packaging, Thermo Formers Condition: As-is, where-is

Multivac C400 Vacuum Packer

GB United Kingdom 1998

Multivac C400 Vacuum Packer Manufacturer: Multivac Model: C400 Year of Manufacture: 1998 Quantity: 2 units Chamber Type: Single chamber Sealing Bar Configuration: L-shaped Technical Condition: As-is, where-is
Moulding length 530 mm
Forming depth 360 mm
Moulding width 160 mm
Moulding length 195 mm
Forming depth 260 mm
Moulding width 465 mm
TF 100 thermoforming machine for packaging food or medical products. The packaging is created in the machine using rolls of flexible or rigid film. If desired, vacuum and gas injection (MAP) can be performed inside these packages. The TF series is the ideal solution for moving from manual to automatic packaging systems, offering a more economical solution with the same advantages as any larger thermoforming machine over traditional systems. Its features make it the most suitable solution for medium-sized production runs, with standardized configurations that can be adapted to the different needs of each customer. Its versatility, ease of use, and ease of format change also make it the right choice as a support machine for packaging various products or as a dedicated line for medium-sized production runs. Roll width: 330 mm, format: 2.3 x 17.2 cm (10×10 pieces). Model: TF-100 Length: 3600 mm
Manufacturer: Weiler Model: ASEP-TECH 640 Blow Fill Seal Year of Manufacture: 2022 Condition: As-Is, Where-Is Refurbishment: OEM refurbishment by Weiler Engineering in 2022 Current Configuration: 48-cavity operation configured for 1 mL and 5 mL LDPE containers with electronic filling and SVP/respule applications Cavities: 48 Container Sizes: 1 mL and 5 mL Container Material: Low-Density Polyethylene (LDPE) Tooling Included: 1 mL tooling and 5 mL tooling Parison Head: 8-cavity non-programmable Filling System: Electronic filling system SVP/Respule Tooling: New SVP/respule tooling installed Assemblies Refurbished: Numerous machine assemblies renewed or refurbished Controls: New controls installed as part of the 2022 refurbishment Inspection: Available for inspection in the United States Typical BFS Applications: Small-volume parenterals, ophthalmic products, respiratory solutions, saline solutions, sterile water, unit-dose liquids Process Overview: Blow Fill Seal technology forming, filling and sealing a container within a single automated sequence Resin Used: LDPE
Machine: Rommelag Bottelpack 3012 Blow-Fill-Seal Machine Manufacturer: Rommelag Model: Bottelpack 3012 Year of Manufacture: 1985 Technical Condition: Excellent Current State: Visible but unplugged Technology: Blow-Fill-Seal (BFS) packaging for aseptic production of plastic containers and sterile liquid filling in a single automated process Industries: Pharmaceutical, healthcare, and specialty chemicals Configuration: 1 parison, 6-cavity Fill Volume Range: 10 ml, 20 ml, 30 ml Production Speed: 3,300 strips per hour (current setup) Validation: Validation certificate valid until November 2026 Manuals: Operation and electrical manuals in paper form available Mould Sets Included: 1 x tool for 10-20 ml screw cap; 1 x tool for 20-30 ml twist off; 1 x tool for 6 x 10 ml in strip Dimensions (L x W x H): 2370 mm x 1760 mm x 2500 mm Weight: 4000 kg Operational History: In excellent condition; fully functional at removal in June 2026; previously used for ophthalmic products and remained in production until June 2026
*This machine has had a full electrical upgrade carried out by Weiler* ASEP-TECH® Blow/Fill/Seal systems integrate container forming, filling, and sealing into a single sterile operation, reducing contamination risk and production steps. Designed for Small Volume Parenterals (2-100 mL) and Large Volume Parenterals for intravenous and irrigation applications, these systems produce lightweight, breakage-resistant, particle-free, and recyclable containers from autoclave-safe resins. Customizable features include luer locks, twist-off tops, multi-entry configurations, and integral hangers - ideal for injectables, vaccines, anesthetics, and lyophilized medication reconstitution. The Weiler Blow/Fill/Seal machines produce plastic aseptically packaged sterile-filled containers. Fill volumes range from 0.2mL vials to 1000mL LVP bottles. Typical resins used are L.D.P.E., H.D.P.E. and P.P. The B/F/S process creates sterile finished product in a matter of seconds. B/F/S (Blow/Fill/Seal) technology is a groundbreaking method that ensures the highest levels of sterility in aseptic processing. Its versatility allows for applications across various industries, enhancing both efficiency and compliance. Every step, from handling to closure, is optimized for maximum sterility assurance, with zero human intervention Overview of Operation: Thermoplastic resin granules are extruded and formed into a parison (tubular shape) Molds and sterile air are used to form containers from the parison The sterile product is then …
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Offer Title: Weiler 624 Blow/Fill/Seal Machine Manufacturer: Weiler Model: 624 Year of Manufacture: 1989 Technical Condition: As-is, where-is Description: The Weiler ASEP-TECH Model 624 Blow/Fill/Seal Machine is designed for efficiency and flexibility, making it ideal for environments with limited space. This model features a smaller footprint while maintaining high performance standards. Key Features: - Servo-controlled fill motion ensures accuracy and sterility in each production cycle. - Capable of producing containers ranging from 0.2mL to 500mL. - Continuous operation cycle: containers are formed, filled, and hermetically sealed before being conveyed out of the machine. Overview of Operation: - Thermoplastic resin granules are extruded and formed into a parison (tubular shape). - Molds and sterile air are utilized to create containers from the parison. - The sterile product is metered into the containers, which are then hermetically sealed. Refurbishment Options: - PLC upgrade only. - PLC upgrade with additional items including new product filtration with buffer tank, overhead HEPA, and new remote deflasher. Example Scope of Work for Refurbished Machines: - Control System Upgrade with Data Management. - New Safety Labels. - New Safety Door Switch Upgrade. - New Hydraulic Safety High/Low Circuit Upgrade. - Optional additions: Particulate Counter and Viable Sampling …
The Weiler 624 Blow/Fill/Seal Machine is designed for flexibility and efficiency, making it ideal for limited-space environments. Its smaller footprint does not compromise on performance, ensuring high productivity in various applications. Key Features: - Servo-controlled fill motion for enhanced accuracy and sterility - Capable of producing containers ranging from 0.2mL to 500mL - Continuous operation cycle for forming, filling, and sealing containers - Utilizes thermoplastic resin granules to create parisons, which are then molded into containers using sterile air Refurbishment Options: - PLC upgrade only - PLC upgrade with additional items including: - New product filtration with buffer tank - Overhead HEPA - New remote deflasher Example Scope of Work for Refurbished Machines: - Control System Upgrade with Data Management - New Safety Labels - New Safety Door Switch Upgrade - New Hydraulic Safety High/Low Circuit Upgrade - Optional additions: - Particulate Counter - Viable Sampling Tube - Mold Carriage Renewed Current Configuration: The machine is currently equipped with a 12 cavity parison, previously utilized for producing ophthalmic dropper bottles. Various parisons for different product/container types are available in stock. Additional Information: Various format parts and tooling are also in stock and available for immediate delivery. Please inquire for further …
Blow Fill Seal Weiler model 640 BFS LVP machine Fully rebuilt by Weiler in 2018 including: - new extruder drive - new fill system - new parison head - hydraulic system overhaul Key Information: Molds and tooling for 100ml IV bags/bottles (12 cavity, 12 parison) included Output: 2800 containers per hour Eurocap cap welding machine with cap elevator
Offer Title: Bartelt HMC RH IM 7-12 Thermoforming - Form, Fill and Seal Line Manufacturer: Bartelt HMC Model: RH IM 7-12 Technical Condition: as-is, where-is Features: - 7 inch - 12 station configuration - Equipped with All Fill B 350E auger filler - Includes E.M.P. registration control unit - Side seal embossing capability - Mechanical hole punch functionality Note: The machine has been idle since 2018.
Offer Title: Bartelt HMC RH IM 6-7 Thermoforming - Form, Fill and Seal Line Manufacturer: Bartelt HMC Model: RH IM 6-7 Technical Condition: As-is, where-is Features: - Horizontal form, fill, and seal packager - Equipped with B Filler Tritronics registration unit (Color Mark II, Model CMS 2B) - Capable of producing up to 60 packages per minute on a 1-gram fill - Smooth and quiet operation - Operates on 3 phase 208-220 VAC This machine is designed for efficient packaging solutions and is suitable for various applications in the food and non-food industries.
Moulding length 76.2 mm
Moulding width 38.1 mm
Description Bottelpack Type 360 + Cap Welding Machine Type SM 955-A16 Brand New Condition - Never Used Capacity 4000 bottles per hour - 16-cavity machine Bottle type : PP & PE, Nipple type & Euro head Plastic Type: LyondellBasell Purell PP RP270G Plastic Type: LyondellBasell Purell LDPE 3220D Bottle volume: 250 ml and 500 ml, 16-cavity Machines still packed in original Wooden case of Manufacturer, never unpacked Machine manuals spare parts box Container drawings available on request Specifications Manufacturer Rommelag Model 360 Year 2022 Condition Used Manufactured Date 2022 Plastic Type PP LyondellBasell Purell PP RP270G Plastic Type PE LyondellBasell Purell LDPE 3220D
Moulding length 0 mm
Forming depth 42 mm
Moulding width 254 mm
Moulding length 280 mm
Forming depth 90 mm
Moulding width 275 mm
Moulding length 150 mm
Moulding width 90 mm
Moulding length 220 mm
Forming depth 42 mm
Moulding width 320 mm
Engine Power 37 kW

Technical Components and Functionality

The core of any thermoforming machine comprises several crucial components: the thermoforming station, the filling station, and the sealing station.

 

The thermoforming station begins the process by heating a plastic sheet, typically polyethylene, polypropylene or PVC, until it becomes pliable. This softened sheet is then formed into the desired shape using either a vacuum or pressurized air.

 

Next, the newly formed packaging is moved to the filling station where it is filled with the product. This process can be automated and customized depending on the product in question, such as liquids, solids, or powders.

 

Finally, the filled packaging is transported to the sealing station, where a top film is applied and sealed to ensure the package's integrity and product safety.

 

Manufacturers of Thermoforming Machines

Multivac: A top-tier manufacturer globally recognized for its innovation and reliable machinery. Multivac has a rich portfolio of thermoforming machines that cater to a variety of industries and packaging needs.

 

ULMA Packaging: Based in Spain, ULMA is revered for its high-quality equipment. Their thermoforming machines offer exceptional versatility and durability, making them a popular choice for businesses worldwide.

 

Illig: A German powerhouse in the world of thermoforming machinery, Illig has an impressive range of equipment, each boasting unique capabilities. Known for their precision and efficiency, Illig machines are a worthy investment.

 

GEA: A Dutch-based multinational, GEA is a major player in the thermoforming sector. Their machines are known for their advanced technology, high-speed performance, and energy efficiency.

 

Ishida: A Japanese manufacturer, Ishida is recognized for its cutting-edge machinery. Ishida's thermoforming machines stand out for their user-friendly interfaces and optimal output capacities, fulfilling various packaging demands.

 

Purchasing Considerations

When purchasing a thermoforming machine, you must take several factors into account.

 

Firstly, inspect the machine's condition, ensuring all components are operational and maintained.

Consider the machine's compatibility with your products. The filling system must be suitable for the type, size, and consistency of the products you'll be packaging.

Inquire about the machine's output capacity to ensure it matches your production needs.

Check if any special electrical or environmental conditions are required to operate the machine.

Benefits of Buying Through Exapro

Exapro simplifies the buying process by providing a secure platform that facilitates each step of the sales process. The team at Exapro can offer invaluable advice, ensuring buyers make the most informed decision possible. They also assist with communication between buyers and sellers, making transactions smoother and more transparent.

 

Budget Considerations

Keep in mind that Thermoforming Machine - Form, Fill and Seal, FFS Lines typically range in price between 14,000€ and 65,000€. Consider all costs, including maintenance and operational expenses, when defining your budget.

 

Organising Transportation

While buyers are responsible for the machine's transportation, both the seller and Exapro can provide assistance if needed. Prior to transport, it's vital to conduct a thorough check of the machine, confirming all components are secured, and the machine is safe to move. Remember, a comprehensive inspection can help you avoid potential issues and costly repairs in the future.