Circular knitting machines are vital assets in the textile industry, designed to produce a seamless tube of fabric by knitting in a continuous circular or spiral pattern. This process is achieved through a series of needles arranged in a circle, and the diameter of the tube can be adjusted to create different fabric widths.

There are various types of these machines, including single jersey machines for lightweight fabrics, double jersey machines for heavier textiles, rib machines for elastic knits often used in cuffs and necklines, and interlock machines for versatile knit fabrics.

The main advantages of circular knitting machines are their efficiency, versatility, and the high-quality output they produce. They can handle a wide range of yarns, from natural to synthetic, and create diverse stitches and patterns. Additionally, their continuous knitting process reduces the chances of defects, resulting in a consistent, high-grade output. Finally, their design minimises raw material wastage, making them an economical choice for textile manufacturers.

In essence, circular knitting machines are indispensable tools in modern textile production, capable of meeting diverse market demands and contributing to efficient and high-quality manufacturing processes.

Santoni Mec-Mor HP Circular knitting machine Hot deal

Year: 2015

Ø 42 mm
Nbr of feeders 72
Nbr of cylinders 2
Gauge 16
Nbr of spindles 1828

Mayer RELANIT E Circular knitting machine Hot deal

Year: 1999

Ø 762 mm
Nbr of feeders 48
Gauge

Mayer Cie MV4 3.2 Circular knitting machine

Year: 2004

Ø 762 mm
Nbr of feeders 96
Nbr of cylinders 1
Gauge 28
Nbr of spindles 2640

Mayer Interrib 1.6 Circular knitting machine

Year: 1995

Ø 762 mm
Nbr of feeders 96
Nbr of cylinders 1
Gauge 18
Nbr of spindles 3360

Santoni Zenit SV Circular knitting machine

Year: 2018

Ø 863 mm
Nbr of feeders 102
Gauge 28
Nbr of spindles 2940

Relanit 3.2 II Circular knitting machine

Year: 2003

Ø 762 mm
Nbr of feeders 96
Gauge 28
Nbr of spindles 2640

Orizio FIHN/C Circular knitting machine

Year: 1996

Ø 762 mm
Nbr of feeders 90
Gauge 22
Nbr of spindles 2082

Orizio CMON Interlock Circular knitting machine

Year: 1997

Ø 914.4 mm
Nbr of feeders 72
Gauge 20
Nbr of spindles 4272

Mayer Interrib 4-1.6 Circular knitting machine

Year: 1999

Ø 864 mm
Nbr of feeders 108
Nbr of cylinders 0
Gauge 16-18
Nbr of spindles 3840

Pilotel DJ 48 Circular knitting machine

Year: 1996

Ø 762 mm
Nbr of feeders 48
Gauge 20
Nbr of spindles 3744

Terrot S3P 172 Circular knitting machine

Year:

Ø 762 mm
Nbr of feeders 72
Gauge 24
Nbr of spindles 2268

Jumberca DWN3E Circular knitting machine Hot deal

Year: 2006

Ø 838.2 mm
Nbr of feeders 24
Nbr of cylinders 2
Gauge 14
Nbr of spindles 1454


Mayer Relanit 4 Circular knitting machine

Year:

Ø 762 mm
Nbr of feeders 96
Gauge 28
Nbr of spindles 2640




JUMBERCA TLJ6E-PLUS Circular knitting machine

Year: 2000

Gauge 12
Nbr of spindles 1332
Nbr of feeders 54

JUMBERCA DWN3E Circular knitting machine

Year: 1997

Ø 33 mm
Nbr of feeders 24
Gauge 12

Morat /Terrot MPK 2/3 Circular knitting machine

Year: ~ 1983

Ø 24 mm
Nbr of feeders 16
Gauge 14
Nbr of spindles 1060


Presentation of Circular Knitting Machines in the Textile Industry

The textile industry relies heavily on circular knitting machines, also referred to as circular weft knitting machines. They make it easier to produce a variety of fabrics, from lightweight and breathable ones for summer clothes to thick and cosy ones for winter clothing.

A circular knitting machine's main job is to produce fabric tubes that are seamless. These devices have a number of circular needles set up in a series, as the name would imply. They create a seamless tube of cloth by knitting in an ongoing circular or spiral pattern. These machines' adaptability is one of its amazing qualities. The fabric tube's width can be altered to satisfy various specifications, enabling the creation of a variety of apparel and textile products.

Circular knitting machines can handle a wide range of yarns, from natural fibres like cotton and wool to synthetic fibres such as polyester and nylon. This adaptability allows manufacturers to produce an extensive variety of fabrics, each with its unique properties and applications.

There are several types of circular knitting machines, each designed for a specific purpose:

  • Single Jersey Machines: These machines are used to create light to medium-weight fabrics. They are ideal for producing clothes like T-shirts, knickers and sportswear since they are comfortable and breathable.

  • Double Jersey Machines: The fabrics produced by these machines are known to be heavier and more durable. They are perfect for making technical fabrics, structural textiles, and outerwear.

  • Rib Machines: These machines are made for knitting rib knits, which are frequently used in waistbands, necklines, and cuffs. The exceptional elasticity and shape retention of rib knits are well known.

  • Interlock Machines: Interlock knit fabrics are created using interlock machines, and they are adaptable and used in a variety of applications. Interlock knit is a double-knit fabric that is same on both sides, which makes it a great option for a range of garments.

Circular knitting machines have numerous advantages, which are worth mentioning. These machines are favoured by producers with high production demands because they can swiftly produce big quantities of cloth. They also provide unparalleled versatility. They can handle a variety of yarns and produce a wide array of stitches and patterns, enabling manufacturers to satisfy a variety of market demands. Thirdly, these machines frequently generate fabric of higher grade. There is less potential for errors because the cloth is knitted in a continuous circular pattern, producing a product of great quality and consistency. Last but not least, circular knitting machines are affordable. Their seamless knitting approach reduces waste, which lowers the cost of raw materials.

Exapro has a wide range of circular knitting machines available on the used machinery market. Exapro's exacting quality and performance requirements have been rigorously examined and validated for each machine offered on the site. Exapro can offer a circular knitting machine to suit your individual requirements, whether you are a small firm wishing to scale up your production or a huge corporation looking to broaden your product line. Businesses can drastically lower their capital expenditure by opting to buy a used machine, freeing up funds for investment in other aspects of their operations. Additionally, purchasing old equipment is a sustainable decision because it contributes to waste reduction and increases the lifespan of well-made industrial machinery.

Circular knitting machines are a priceless tool for anyone looking to improve their textile production skills. Any textile manufacturer will find them appealing due to their effectiveness, adaptability, high-quality output, and affordable operation.

What are the main advantages of circular knitting machines?

The extensive use of circular knitting machines in the textile industry is a result of their numerous major benefits. These benefits consist of:

  • Efficiency: Fabric can be produced in huge quantities quickly using circular knitting machines. Their circular or spiral knitting design, which enables continuous manufacturing without the need for frequent starts and pauses, is responsible for this efficiency.

  • Versatility: These machines can work with a variety of yarns, including synthetic fibres like polyester and nylon as well as natural fibres like cotton and wool. They can also create a wide variety of stitches and patterns, which helps to generate a variety of materials.

  • High-quality Output: Circular knitting machines frequently generate output that is of a high calibre and is reliable. The seamless knitting procedure decreases the possibility of flaws, producing a uniform and superior cloth. The appearance and durability of the finished product can be substantially influenced by the fabric's quality.

  • Economical Operation: The waste generated by this equipment is minimised. Less raw material is wasted during the seamless knitting process, which eventually results in cost savings. Additionally, the fast production pace of these machines helps to reduce production costs per unit.

  • Flexibility: The width of the fabric tube produced by a circular knitting machine can be adjusted based on specific requirements, allowing for the production of different types of garments and textile goods. This flexibility enables manufacturers to meet diverse market demands.

  • Sustainability: Compared to other types of knitting machines, circular knitting machines are generally more energy-efficient, contributing to a lower carbon footprint. Additionally, by producing less waste, they promote more sustainable production practices.

  • High-quality Output: Circular knitting machines frequently generate output that is of a high calibre and is reliable. The seamless knitting procedure decreases the possibility of flaws, producing a uniform and superior cloth. The appearance and durability of the finished product can be substantially influenced by the fabric's quality.

  • Economical Operation: The waste generated by this equipment is minimised. The less raw material is wasted during the seamless knitting process, which eventually results in cost savings. Additionally, the fast production pace of these machines helps to reduce production costs per unit.

What are the main manufacturers?

The list of some well-known manufacturers in the realm of circular knitting machines whose products might be found as such :

  • Mayer & Cie:  One of the top global producers of circular knitting machines is the German business Mayer & Cie. Their equipment is renowned for its high calibre, dependability, and cutting-edge features.

  • Terrot: Another well-known German brand is Terrot, which has been around for more than 150 years. In the industry, its equipment is renowned and widely used.

  • Pai Lung: Pai Lung Machinery Mill Co. Ltd., based in Taiwan, provides a wide selection of knitting machines. They have a significant global presence and are renowned for their technological advancements.

  • Santoni: One of the largest manufacturers of circular knitting machines and hosiery in the world is the Lonati group, which includes the Italian company Santoni. Santoni is well known for its top-notch machinery and cutting-edge inventions.

  • Fukuhara: Another top producer of circular knitting machines is this Japanese business. Their goods are valued for their accuracy and toughness.

  • Orizio: An Italian company that manufactures circular knitting equipment. They are renowned for their high calibre and original designs.

Remember that the availability of machines from these manufacturers on Exapro will depend on the listings provided by sellers at any given time. Always check the Exapro website for the most accurate and up-to-date information.

What is the Area of the use of Circular Knitting Machines?

Circular knitting machines are versatile pieces of equipment that are used extensively across various areas in the textile industry. They are typically employed in the following domains:

  • Garment Manufacturing: Circular knitting machines are extensively used to manufacture a wide range of clothing items. From lightweight summer clothing like t-shirts and dresses to heavier winter wear like sweaters and jackets, these machines can produce fabrics suitable for a variety of garments.

  • Undergarment Production: The seamless knitting capability of circular knitting machines makes them ideal for producing undergarments. They can manufacture soft, comfortable, and stretchable fabrics that are ideal for underwear, lingerie, and hosiery.

  • Sportswear: These machines can produce breathable and stretchable fabrics that are perfect for sportswear. From athletic shirts and shorts to sport-specific apparel like cycling jerseys and compression wear, circular knitting machines can handle them all.

  • Technical Textiles: Circular knitting machines are also used to produce technical textiles, which have specific performance requirements. This includes fabrics for medical applications (bandages, medical uniforms), automotive textiles (seat covers, airbags), and protective clothing (fire-resistant, bulletproof vests).

  • Home Textiles: The machines can also produce fabrics used in home furnishings. This includes items like bed linens, blankets, cushion covers, and upholstery fabrics.

  • Industrial Applications: In some cases, circular knitting machines are used for non-apparel industrial applications as well. For example, they can produce netting, filters, or geotextiles used in construction.

The versatility of circular knitting machines, combined with their efficiency and the high quality of their output, makes them a valuable asset in these and many other areas within the textile industry.

When choosing a machine, there are several factors to consider

 Choosing the right circular knitting machine for your business can significantly impact your production efficiency and the quality of your final products. Here are several key factors to consider when making your decision:

  • Type of Fabric: The type of fabric you intend to produce is one of the most critical considerations. Different machines are designed to handle different fabrics. For example, if you plan to produce lightweight fabrics, a single jersey machine may be suitable, while heavier fabrics might require a double jersey machine.

  • Production Volume: If you need to produce large quantities of fabric, consider a machine that offers high-speed operation. Be sure, though, that this speed doesn't compromise the quality of the output.

  • Machine Size: The physical size of the machine should be considered. Make sure you have enough space in your facility to accommodate the machine, allowing for safe and efficient operation.

  • Ease of Use: A machine that's easy to use can reduce production time and decrease the likelihood of errors. Look for machines with user-friendly controls and clear instructions.

  • Maintenance Requirements: Regular maintenance is vital to keep a knitting machine running smoothly. Consider the ease of maintenance and availability of spare parts when choosing a machine.

  • Energy Efficiency: Machines that consume less energy will help you save on utility costs and also contribute to a more sustainable operation.

  • Cost: Consider your budget. While it's important to find a machine that meets your specific needs, it should also fit within your price range. Keep in mind that buying a used machine can be a cost-effective option.

  • Manufacturer's Reputation: The manufacturer's reputation can give you an idea about the machine's reliability and quality. Look for manufacturers known for their durability, performance, and customer service.

  • After-sales Service: Check the kind of support the seller provides after the purchase. Good after-sales service can be crucial in case of breakdowns or if you need assistance with machine operation.

By considering these factors, you can choose a circular knitting machine that best fits your business needs and helps to enhance your production process.

You can always use our pricing Algorithm Valorexo to pinpoint a fair market price.