Exapro is your premier marketplace for high-quality used industrial machinery. We present our selection of induction heaters and furnaces under the Metal Presses / Forging category. These machines are professionally maintained, offering an excellent blend of efficiency, durability, and value.

Our induction heaters and furnaces excel in providing rapid and precise heating, making them ideal for metal forging, hardening, annealing, and other heat treatment processes. They are essential in industries such as automotive, aerospace, and manufacturing, where precise temperature control and uniform heating are crucial for high-quality metalworking.

Every induction heater and furnace goes through a stringent vetting process, ensuring quality and performance. Our machinery is cost-effective, promising significant savings compared to new equipment without compromising efficiency. Renowned brands like Inductotherm, EFD, and Ajax Tocco are part of our selection, known for their reliability and advanced technology. Prices range between €10,000 and €200,000, catering to diverse budget scales.

For detailed information or to request a quote, reach out to our dedicated team, ready to assist you with your specific needs. At Exapro, we're all about facilitating your business growth through quality and affordability. Trust in Exapro for your industrial machinery needs and boost your productivity today.

Engine Power 160 kW
Capacity in kg 150 kg

28,500 €

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Engine Power 150 kW
Frequency 50 Hz
Engine Power 120 kW
Frequency 50 Hz
Capacity in kg 600 kg
Electric capacity 160 kva
Engine Power 300 kW
Electric capacity 250 kva
Vacuum furnace for tempering and hardening steel - model Quantum G, Type HVF 60/60/100- 12.01QP, with gas cooling at a pressure of 12 BAR, prepared for NITRO-TOOL nitriding and PIRO-CARB vacuum carburizing technology, together with the necessary equipment. The hardening and tempering furnace is used for heat treatment of high-alloy tool steels and carbon steels. This is a device that allows you to significantly increase the service life of tools. A vacuum tempering and hardening furnace is needed to fully utilize the technological capabilities of the Anca tool sharpener. Increasing the service life of steel tools several times will significantly reduce the plant's operating costs. Pump system Mechanical vacuum pumps 1 x 300 m3/h roots 1x 1200 m3/h Gas heating and cooling system Gas distribution in the heating chamber 360 degrees around the load posterior wall of the ventricle and outlet arc Heating system graphite heating element on the circumference of the charge Control, measurement and control equipment Type of thermocouples Type S - 2 pcs. Piezoelectric pressure sensor - 2 pcs PTR-280 Pfeiffer vacuum head - 2 pcs Logic controller with PP520 15” BR panel - 1 pc UDC-1200 safety regulator PP520 B&R-1 programmer - Automation Studio operator panel …

510,000 €

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Engine Power 250 kW
Engine Power 150 kW
Engine Power 100 kW
Controlled atmosphere brazing system for brazing aluminium heat exchangers, comrpising of the following items: Gas Heated Drying Oven (2800 x 900 mm) Gas Heated Brazing Furnace ( 6000 x 900 mm) Main Electrical Control Panel(For all items and c/w UPS) Control and Supervisory Package Dry Exhaust Fume scrubber(c/w first fill) Transfer rollers for in-line connection Basic spare parts package Camlaw made Continuous Brazing Furnace Condition : Very good Operation hours: 450 hours ONLY! Gas Heated Brazing Furnace 6000 x 900 mm
Engine Power 6100 kW
Electric capacity 7300 kva
Frequency 250 Hz
Engine Power 1500 kW
Electric capacity 1720 kva
Frequency 250 Hz
Engine Power 1500 kW
Frequency 300 Hz
Engine Power 2450 kW
Frequency 250 Hz

NU-Way FMPT5 Furnace

GB United Kingdom 2001

fuel type - NAT GAS good condition inspection possible

21,000 €

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1 UNIT TQ10 IPSEN OVEN 1 UNIT TQ8 IPSEN OVEN 1 UNIT TQ4 DOUBLE CHAMBER IPSEN OVEN 1 UNIT TQ4 DOUBLE CHAMBER IPSEN OVEN 5 TEMPERING FURNACES 1 UNIT 80 TONS HALİM USTA BRANDED PRESS MACHINE 2 IPSEN BRANDED ENDOGAS GENERATORS 2 WASHING MACHINES 1 BLACKENING MACHINE 1 PIECE 1 TON ENDUMAK BRANDED SUSPENDED SANDBLASTING MACHINE 1 UNIT 600 KG SALESMAN DRUM SHOT BLASTING MACHINE 1 UNIT LUPAMAT BRAND SCREW AIR COMPRESSOR MACHINE 1 UNIT DALKIRAN SCREW AIR COMPRESSOR MACHINE 1 PIECE ROCKWELL HARDNESS MEASURING DEVICE 1 PCS VICKERS HARDNESS MEASURING DEVICE 1 PORTABLE HARDNESS TESTER 1 POLISHING DEVICE 1 LABORATORY CUTTING DEVICE 1 PIECE OF BAKELIZING DEVICE ALL MACHINES AND DEVICES MENTIONED ARE IN ACTIVE WORKING CONDITION, THEIR MAINTENANCE CONSTRUCTED

144,000 €

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Cold storage 0.650 M W thermal capacity Reversible Electrical panel ignition system in zero state, used for 4 months Remote control system available Andı Makina manufacture, 10-ton capacity
Engine Power 2250 kW
Frequency 700 Hz
Capacity in kg 5000 kg
Engine Power 16.2 kW
Frequency 50 Hz

Fondermat U00057 Furnace

GB United Kingdom 2003

good condition, inspection possible

14,500 €

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(2015) STOTEK SMGS05-1.5 Melting Furnace Manufacturer: Stotek Model: SMGS 0,5-1,5 Year of Manufacture: 2015 V: 3x400 Hz: 50 Lifting Category: 2 Max. Load: 150 kg

Introduction to Induction Heaters and Furnaces in Metal Pressing and Forging

Induction heaters and furnaces are essential tools in metal pressing and forging, providing precise and efficient heating required for shaping and forming metal parts. These technologies use electromagnetic induction to generate heat, allowing for rapid and controlled heating of metal workpieces. This process is critical for achieving the necessary temperatures for forging, shaping, and treating metals to ensure they possess the desired mechanical properties.

Types of Induction Heaters and Furnaces

Induction Heaters

  1. Induction Hardening Machines:

    • Purpose: Used to harden the surface of metal components, improving wear resistance.
    • Applications: Automotive parts, tools, and machine components.
    • Key Features: Precise control of heating zones, quick heating cycles, and high energy efficiency.
  2. Induction Melting Furnaces:

    • Purpose: Melt metals and alloys for casting and alloying.
    • Applications: Foundries, metal casting, and recycling industries.
    • Key Features: High melting efficiency, capability to handle various metals, and minimal oxidation.
  3. Induction Brazing and Soldering Machines:

    • Purpose: Join metals by melting a filler metal.
    • Applications: HVAC systems, electronics, and plumbing.
    • Key Features: Precision heating, minimal thermal distortion, and strong, clean joints.
  4. Induction Annealing Machines:

    • Purpose: Heat treat metals to alter their physical and mechanical properties, such as reducing hardness and increasing ductility.
    • Applications: Wire and cable manufacturing, metalworking, and tube and pipe production.
    • Key Features: Uniform heating, controlled cooling, and scalability for different production volumes.

Induction Furnaces

  1. Vacuum Induction Melting (VIM) Furnaces:

    • Purpose: Melt and refine metals under a vacuum to produce high-purity alloys.
    • Applications: Aerospace, medical implants, and high-performance alloys.
    • Key Features: High purity melting, precise alloy composition control, and reduced contamination.
  2. Induction Heating Furnaces:

    • Purpose: Heat metals for forging, forming, and heat treatment.
    • Applications: Forging shops, heat treatment facilities, and rolling mills.
    • Key Features: Rapid heating, energy efficiency, and precise temperature control.
  3. Continuous Induction Heating Lines:

    • Purpose: Continuous heating of metal strips, rods, and wires for processes like annealing, tempering, and coating.
    • Applications: Steel mills, wire production, and metal finishing.
    • Key Features: High throughput, uniform heating, and integration with automated production lines.

Key Features and Specifications

When selecting induction heaters and furnaces, several key features and specifications should be considered to ensure they meet production needs:

  • Power and Frequency Range: Determines the heating efficiency and depth of penetration. High-frequency induction is suitable for surface heating, while low-frequency is better for through-heating.
  • Temperature Control: Precise temperature control is crucial for consistent results and avoiding overheating.
  • Heating Speed: Fast heating cycles increase productivity and reduce energy consumption.
  • Cooling System: Effective cooling systems are necessary to maintain equipment performance and longevity.
  • Energy Efficiency: Energy-efficient models reduce operational costs and environmental impact.
  • Automation and Integration: Advanced models may include automated controls and integration with other production equipment for seamless operations.

Advantages of Using Induction Heaters and Furnaces

Investing in high-quality induction heaters and furnaces offers numerous benefits:

  • Precision and Control: Precise control over heating zones and temperatures ensures consistent and high-quality results.
  • Efficiency: Induction heating is highly efficient, reducing energy consumption and operational costs.
  • Speed: Rapid heating cycles increase production rates and throughput.
  • Clean and Safe: Induction heating produces no direct emissions and minimizes the risk of contamination, providing a safer working environment.
  • Versatility: Capable of handling various metals and alloys, making them suitable for diverse applications.

Considerations When Buying Induction Heaters and Furnaces

To select the right induction heater or furnace for your needs, consider the following factors:

  • Material Type and Properties: Ensure the equipment is suitable for the specific metals and alloys you process.
  • Production Volume: Determine the volume of materials to be heated to choose equipment with suitable capacity and speed.
  • Precision Requirements: Match the equipment’s precision capabilities with your quality standards.
  • Budget: Balance the initial investment with long-term operational costs, including maintenance and energy consumption.
  • Service and Support: Evaluate the availability of technical support and maintenance services for the equipment.
  • Training: Assess the need for operator training to effectively use the equipment’s advanced features.

Popular Brands and Pricing

Several reputable brands manufacture induction heaters and furnaces known for their reliability and performance. Here are a few notable ones:

Induction Heaters

  • EFD Induction: Offers a range of induction heating solutions for various industrial applications. Prices typically range from $10,000 to $200,000, depending on the model and specifications.
  • Inductoheat: Known for high-quality induction heating and hardening equipment. Pricing generally ranges from $20,000 to $300,000.
  • Ajax TOCCO Magnethermic: Provides robust and efficient induction heating systems. Prices generally fall between $15,000 and $250,000.

Induction Furnaces

  • Inductotherm: Renowned for advanced induction melting and heating furnaces. Prices typically range from $50,000 to over $1 million.
  • OTTO Junker: Offers a variety of induction melting and heating solutions. Pricing generally ranges from $60,000 to $900,000.
  • Ambrell: Specializes in precision induction heating systems. Prices typically range from $20,000 to $300,000.

Conclusion

Induction heaters and furnaces are indispensable in the metal pressing and forging industries, providing precise, efficient, and controlled heating for various processes. With different types such as induction hardening machines, melting furnaces, brazing machines, annealing machines, and vacuum induction furnaces, selecting the right equipment depends on specific production needs and material types. Key factors to consider include power and frequency range, temperature control, heating speed, cooling systems, and energy efficiency. Leading brands like EFD Induction, Inductoheat, Ajax TOCCO Magnethermic, Inductotherm, OTTO Junker, and Ambrell offer a range of high-quality equipment to suit different applications and budgets. By carefully evaluating production volume, material properties, precision requirements, and budget, businesses can invest in the right induction heaters and furnaces to enhance their manufacturing capabilities and ensure high-quality, efficient production.