Used extrusion lines for sale 241

Advantages of buying used extrusion lines

Used extrusion lines offer a powerful combination of stable product quality, high throughput and reduced investment cost. By sourcing a complete line or individual extruders on Exapro, processors can expand or modernise capacity without the long lead times and capital requirements of new systems.

• Lower investment cost – On Exapro, typical guide prices are:
  • Single-screw extruders: €12,000–€55,000
  • Twin-screw extruders: €24,000–€97,000
  • Complete extrusion lines: €26,000–€146,000
  This range allows both smaller processors and large industrial plants to choose equipment aligned with their budget.
• Proven reliability – Many extrusion lines come from established plants with documented maintenance histories, upgrades and process know-how. This reduces technical risk and eases integration into existing production.
• Faster ROI – Lower capex, shorter delivery times and quicker commissioning significantly shorten payback periods compared to purchasing new equipment.
• Access to premium brands – Acquire high-end lines from KraussMaffei Berstorff, Davis-Standard, Reifenhäuser, Brückner Group, Coperion, Battenfeld-Cincinnati, Milacron and Leistritz at reduced prices.
• Sustainability benefits – Extending the life of existing machinery helps reduce industrial waste and the environmental footprint associated with manufacturing new equipment.
• Negotiation & transparency – Compare technical specifications, request inspections and negotiate directly with sellers. With Exapro’s Valorexo pricing tool, buyers can benchmark asking prices against real market data and similar transactions to ensure fair value.

Main technical features of used extrusion lines

When evaluating a used extrusion line, several core technical parameters determine whether the system will match your product range, throughput targets and quality requirements.

Extruder type and core specifications

Single-screw extruders are typically used for homogeneous materials and straightforward formulations, such as standard PE or PP pipes, films and profiles. Twin-screw extruders (co-rotating or counter-rotating) are preferred for compounding, multi-material systems and filled polymers. Key parameters include screw diameter, L/D ratio, motor power, torque and throughput (kg/h).

Die and product configuration

The die design defines the final product geometry. Common configurations include pipe and profile dies, flat dies for sheet and cast film, blown film dies and co-extrusion blocks for multilayer structures. Matching die type and size to your target product (pipe dimensions, sheet width, film thickness, number of layers) is critical for stable production.

Temperature and process control

Multi-zone barrel heating and cooling, combined with precise monitoring of melt temperature and pressure, ensure consistent polymer processing. Closed-loop control and accurate temperature profiles are essential for tight tolerances, optical quality and mechanical performance.

Downstream equipment configuration

Extrusion lines are completed by downstream units tailored to the product type, such as:

• Calibration and cooling systems – vacuum tanks, sizing sleeves, air or water baths.
• Haul-offs and thickness control – caterpillars, nip rolls, online gauging and automatic thickness regulation.
• Cutting, winding and stacking – saws, cutters, winders, stackers, annealing or orientation units for film and sheet.

Automation, monitoring and data

Modern lines rely on PLC/HMI controls, recipe management, trend monitoring and statistical process control (SPC). Options for Industry 4.0 connectivity enable remote diagnostics, alarm management, OEE tracking and better integration with plant MES systems.

Energy efficiency and maintainability

Servo drives, efficient heating and cooling systems, insulation and heat recovery can significantly reduce kWh/kg. When buying used, it is also important to verify the availability of spare parts, accessibility of components and the quality of documentation to streamline maintenance and minimise downtime.

Top brands and representative lines

Exapro regularly lists extrusion lines and extruders from leading international manufacturers known for their reliability and process expertise.

• KraussMaffei Berstorff – pipe, profile and compounding lines (single- and twin-screw) widely used in construction and technical applications.
• Coperion – ZSK-based compounding systems for masterbatch, high-performance polymers and engineered materials.
• Davis-Standard – film, sheet, coating and laminating lines for packaging, industrial and specialty products.
• Battenfeld-Cincinnati – energy-efficient pipe and profile extrusion lines with strong presence in construction markets.
• Milacron – versatile single- and twin-screw solutions for a wide range of plastic applications.
• Reifenhäuser – blown film, cast film and nonwoven lines for high-performance packaging and technical textiles.
• Brückner Group – Brückner Maschinenbau lines for biaxially oriented films (BOPP, BOPET and others).
• Leistritz – twin-screw compounding extruders for technical polymers and specialty formulations.

Availability varies over time, as Exapro’s inventory reflects the used machinery market. Each listed line is vetted to ensure it meets Exapro’s quality standards before being published.

Industries and applications

Used extrusion lines are deployed across a broad range of industries that depend on continuous production of plastic films, sheets, pipes and profiles.

• Packaging – production of blown and cast films, sheets, thermoforming stock and barrier multilayer structures for food, beverage and industrial packaging.
• Construction – extrusion of PVC/PE pipes, window profiles, siding, decking and other structural profiles.
• Automotive – sheets, profiles, ducts and under-hood components where mechanical performance and dimensional stability are key.
• Medical – extrusion of tubing, medical films and clean-grade sheet for devices and packaging.
• Electronics – wire and cable insulation, technical films and protective layers.
• Consumer goods & agriculture – geomembranes, mulch films, containers, profiles and other plastic products for everyday and agricultural use.

The versatility of extrusion technology, together with the ability to configure lines for specific materials and products, makes used extrusion lines a core asset for many manufacturing sectors.

Pricing and cost factors for used extrusion lines

Pricing on Exapro reflects the technical configuration, condition and processing capabilities of each line. The following factors most strongly influence the final price:

• Brand, age and controller generation – premium manufacturers and newer control systems (PLC/HMI) typically command higher prices.
• Extruder type and core specs – single vs. twin-screw, screw diameter, L/D ratio, motor power and torque all affect capacity and value.
• Die type and number of layers – pipe/profile dies, flat dies, blown film dies and co-extrusion blocks for multilayer products.
• Downstream configuration – the presence and condition of calibration tanks, cooling units, haul-offs, winders, cutters and thickness control systems.
• Throughput and energy efficiency – higher kg/h output with optimised energy consumption improves total cost of ownership.
• Condition and upgrades – recent replacements of screws, barrels, drives or controls can significantly increase value and reduce risk.
• Total cost of ownership – includes spare parts availability, tooling, utilities, training, transport and installation costs.

With Exapro’s Valorexo pricing tool, buyers can compare asking prices with market benchmarks from similar lines and recent transactions to validate that the offer is aligned with current market conditions.

How to select the right used extrusion line

Selecting the right extrusion line goes beyond checking basic specifications. It requires aligning product requirements, materials and capacity with the technical limits of the line.

Define your product and material

Clarify whether you need a line for pipe and profile, film and sheet, technical laminates or other products. Specify materials such as PP, PE, PVC, PET or technical blends, as well as target dimensions and tolerances.

Match capacity and core parameters

Determine your required output (kg/h) and ensure screw diameter, L/D ratio and motor power are sufficient. Consider potential capacity increases to avoid early obsolescence.

Choose the right die and downstream setup

Verify that the die, calibration, cooling, haul-off, cutting and winding equipment are appropriate for your product type and quality level.

Check footprint and utilities

Confirm that the line fits within your available floor space and that electrical supply, water, air and vacuum requirements can be met by your facility.

Inspect technical condition

Assess wear on screws and barrels, gearbox condition, heaters and cooling systems, drive performance, gauges and control electronics. Where possible, arrange a test run or inspection.

Assess energy and automation level

Evaluate the efficiency of drive systems, heating and cooling, and the capabilities of the HMI/PLC in terms of data logging, alarms and integration with plant systems.

Plan commissioning and support

Consider the availability of tooling, operator training, spare parts and local service. Exapro can help coordinate inspections, logistics and, where needed, expert advice on installation.

Find the right used extrusion line for your business

Browse our latest listings of used extrusion lines on Exapro and connect with verified sellers worldwide. With expert guidance, inspection support, logistics coordination and pricing tools such as Valorexo, Exapro helps you upgrade your extrusion capacity in a way that is efficient, reliable and cost-effective.