Entering the world of thermoforming machines - Form, Fill, and Seal (FFS) lines - can be a complex endeavor due to the intricate mechanisms involved and the host of manufacturers present in the industry. Designed to streamline and optimize packaging operations, these machines play a pivotal role in the production lines of countless industries, from food and beverage to pharmaceuticals. This article provides a comprehensive look at these FFS machines, the prominent manufacturers in the market, and crucial factors to consider when purchasing. Additionally, we'll highlight the benefits of buying through Exapro, a trusted platform committed to assisting buyers throughout the sales process.

Multivac R 230 Thermoforming - Form, Fill and Seal Line

Year: 2001

Moulding length 220 mm
Forming depth 80 mm
Moulding width 230 mm
Total power requirement 8 kW

GN Plastics GN 2220 Thermoforming - Form, Fill and Seal Line

Year: 2005

Moulding length 508 mm
Forming depth 125 mm
Moulding width 560 mm
Total power requirement 30 kW

TEPRO 806 Thermoforming - Form, Fill and Seal Line

Year: 2007

Moulding length 560 mm
Forming depth 60 mm
Moulding width 790 mm
Total power requirement 35 kW

ULMA TFS 700 Thermoforming - Form, Fill and Seal Line

Year: 2010

ULMA TFS 700, 2010, roll packing thermoforming machine Roll packaging machine ULMA TFS 700 year of production 2010

Ulma Supra Thermoforming - Form, Fill and Seal Line

Year: 2008

Moulding length 410 mm
Moulding width 412 mm

ULMA TFS 300 Thermoforming - Form, Fill and Seal Line

Year: 2012

Moulding width 422 mm
Forming depth 250 mm

CFS 320 Compact Thermoforming - Form, Fill and Seal Line

Year: 2008

Moulding length 225 mm
Forming depth 150 mm
Moulding width 300 mm
Total power requirement 10 kW

VARIOVAC OPTIMUS Thermoforming - Form, Fill and Seal Line

Year: 2007

Moulding length 2820 mm
Forming depth 1100 mm
Moulding width 2320 mm
Total power requirement 12 kW

Process chees - grissini packing machine OPAK MAKİNE QZ 1000 MAXI (form fill seal)

Year: 2019

Moulding length 267 mm
Forming depth 22 mm
Moulding width 280 mm
Total power requirement 18 kW

Ulma TF-Supra Thermoforming - Form, Fill and Seal Line

Year: 2008

ULMA thermoforming machine model SUPRA from 2008 Width 422mm Double feed 250mm and 150mm Dimensions: (L) 6.3m x (W) 1.4m x (H) 2m 1 tool on the 155 pitch in round shape (bowl) Edge winders Motorised exit conveyor Integrated label dispenser Price to be discussed

Famar RF Thermoforming - Form, Fill and Seal Line Low working hours

Year: 1991

Moulding length 220 mm
Forming depth 35 mm
Moulding width 162 mm
Total power requirement 9 kW

Farcon FC 320 Thermoforming - Form, Fill and Seal Line

Year: 2008

Moulding length 0 mm
Forming depth 42 mm
Moulding width 254 mm

MULTIVAC R145 Food machinery

Year: 2014

Moulding length 240 mm
Forming depth 120 mm
Moulding width 166 mm
Total power requirement 9 kW

CFS COMPACT 420 Thermoforming - Form, Fill and Seal Line

Year: 2008

Moulding length 190 mm
Forming depth 40 mm
Moulding width 105 mm
Total power requirement 17.5 kW

FRIMAQ-GUELT THF-3000 Thermoforming - Form, Fill and Seal Line

Year: 2023

FRIMAQ-GUELT THF-3000 thermoforming machine like new. Served 900h in production. Used for packaging crêpes and galettes bretonnes. Machine built in 2023

Thermoformer Koch KBS-PL-V1

Year: 2007

Moulding length 250 mm
Total power requirement 20 kW
Moulding width 500 mm

Multivac R270 CD Thermoforming - Form, Fill and Seal Line

Year: 2004

Moulding length 195 mm
Total power requirement 13 kW
Moulding width 250 mm

HAJEK VS 30L/355-100 Thermoforming - Form, Fill and Seal Line

Year: 2004

Moulding length 150 mm
Forming depth 110 mm
Moulding width 145 mm

Volpack SI 280 Thermoforming - Form, Fill and Seal Line

Year: 2018

Moulding length 90 mm
Moulding width 75 mm

Frimaq TFF 414 250 Thermoforming - Form, Fill and Seal Line

Year: 2016

Moulding length 229 mm
Forming depth 80 mm
Moulding width 30 mm

Technical Components and Functionality

The core of any thermoforming machine comprises several crucial components: the thermoforming station, the filling station, and the sealing station.


The thermoforming station begins the process by heating a plastic sheet, typically polyethylene, polypropylene or PVC, until it becomes pliable. This softened sheet is then formed into the desired shape using either a vacuum or pressurized air.


Next, the newly formed packaging is moved to the filling station where it is filled with the product. This process can be automated and customized depending on the product in question, such as liquids, solids, or powders.


Finally, the filled packaging is transported to the sealing station, where a top film is applied and sealed to ensure the package's integrity and product safety.


Manufacturers of Thermoforming Machines

Multivac: A top-tier manufacturer globally recognized for its innovation and reliable machinery. Multivac has a rich portfolio of thermoforming machines that cater to a variety of industries and packaging needs.


ULMA Packaging: Based in Spain, ULMA is revered for its high-quality equipment. Their thermoforming machines offer exceptional versatility and durability, making them a popular choice for businesses worldwide.


Illig: A German powerhouse in the world of thermoforming machinery, Illig has an impressive range of equipment, each boasting unique capabilities. Known for their precision and efficiency, Illig machines are a worthy investment.


GEA: A Dutch-based multinational, GEA is a major player in the thermoforming sector. Their machines are known for their advanced technology, high-speed performance, and energy efficiency.


Ishida: A Japanese manufacturer, Ishida is recognized for its cutting-edge machinery. Ishida's thermoforming machines stand out for their user-friendly interfaces and optimal output capacities, fulfilling various packaging demands.


Purchasing Considerations

When purchasing a thermoforming machine, you must take several factors into account.


Firstly, inspect the machine's condition, ensuring all components are operational and maintained.

Consider the machine's compatibility with your products. The filling system must be suitable for the type, size, and consistency of the products you'll be packaging.

Inquire about the machine's output capacity to ensure it matches your production needs.

Check if any special electrical or environmental conditions are required to operate the machine.

Benefits of Buying Through Exapro

Exapro simplifies the buying process by providing a secure platform that facilitates each step of the sales process. The team at Exapro can offer invaluable advice, ensuring buyers make the most informed decision possible. They also assist with communication between buyers and sellers, making transactions smoother and more transparent.


Budget Considerations

Keep in mind that Thermoforming Machine - Form, Fill and Seal, FFS Lines typically range in price between 14,000€ and 65,000€. Consider all costs, including maintenance and operational expenses, when defining your budget.


Organising Transportation

While buyers are responsible for the machine's transportation, both the seller and Exapro can provide assistance if needed. Prior to transport, it's vital to conduct a thorough check of the machine, confirming all components are secured, and the machine is safe to move. Remember, a comprehensive inspection can help you avoid potential issues and costly repairs in the future.