Used GRUNWALD Hittpac Cup Filling and Sealing Machines for Sale 5

Advantages of Buying Used GRUNWALD Hittpac Machines

Investing in a used GRUNWALD Hittpac cup filling machine offers significant financial and operational advantages for dairy producers, food manufacturers, and contract packagers looking to expand packaging capacity without committing to six-figure capital expenditures.

Reduced Capital Investment

Used GRUNWALD Hittpac machines typically cost 40 to 70 percent less than equivalent new equipment, making high-capacity cup filling technology accessible to mid-size producers and growing operations. A four-lane Hittpac system that would cost €120,000 new can often be acquired for €35,000 to €50,000 on the used market, while high-speed twelve-lane configurations priced above €300,000 new become available at €150,000 to €200,000. This cost reduction applies across all model ranges and allows businesses to allocate remaining capital toward raw materials, marketing initiatives, or complementary production equipment that strengthens overall operational capability.

Proven Hygienic Design

The hygienic construction standards engineered into GRUNWALD Hittpac machines remain fully functional in used equipment when properly maintained. These systems feature stainless steel construction throughout product contact zones, CIP-compatible filling circuits, and sanitary sealing areas that comply with European food safety regulations. Buyers acquiring used Hittpac machines benefit from proven sanitary design that supports dairy production, eliminates contamination risks, and facilitates regulatory compliance without requiring post-purchase modifications or upgrades.

Accurate Volumetric Filling

Servo-driven piston dosing systems deliver consistent fill weights across extended production runs, typically maintaining accuracy within one to two percent of target volume. This precision reduces product giveaway, which directly impacts profitability in high-volume operations where even small overfill percentages compound into significant annual losses. The filling technology accommodates products with viscosities from thin drinking yogurt at 100 cP to thick Greek yogurt exceeding 20,000 cP, providing operational flexibility across diverse product portfolios.

Multi-Format Flexibility

GRUNWALD Hittpac machines handle cup diameters from 50 to 200 millimeters and volumes from 50 to 1,000 milliliters, covering standard retail portion sizes, family packs, and food service containers. Quick changeover capabilities allow operators to switch between different formats using modular tooling, typically completing format changes within 30 to 90 minutes. This adaptability proves valuable for contract packagers serving multiple clients and for manufacturers offering products in various package sizes. The machines process polypropylene, polystyrene, PET, and aluminum cups, providing material flexibility aligned with sustainability goals.

Faster Deployment Timeline

Used machines listed on Exapro are available for immediate purchase, inspection, and shipment, enabling buyers to install operational capacity within four to eight weeks. This timeline contrasts sharply with new equipment delivery schedules extending six to twelve months from order placement to commissioning. For producers facing capacity constraints due to unexpected demand growth, contract wins, or equipment failures, rapid availability of used Hittpac machines prevents production bottlenecks and lost revenue opportunities.

Main Technical Features of GRUNWALD Hittpac Machines

Understanding the technical capabilities of GRUNWALD Hittpac systems helps industrial buyers match available used equipment to specific production requirements and verify compatibility with existing facility infrastructure.

Filling Systems and Dosing Technology

GRUNWALD Hittpac machines employ volumetric piston filling technology where servo-controlled pistons draw product from a supply hopper and dispense precise volumes into cups during each machine cycle. Key features include:

• Piston configurations: Single or multiple pistons per lane depending on fill volume
• Viscosity range: Suitable for products from 1 to 50,000 centipoise
• Fill accuracy: Typically ±1–2% of target volume
• Servo control: Adjustable fill volumes through PLC interface without mechanical changes
• Product compatibility: Liquid yogurt, cream, desserts, sauces, spreads, and particulate-containing products

The dosing systems handle both single-component products and layered formulations including fruit-bottom yogurt, where fruit preparation is deposited first followed by dairy cream layers. Filling nozzles are designed for drip-free cutoff that maintains clean cup rims essential for proper seal formation.

Sealing Technology and Lid Application

Sealing systems integrated into Hittpac machines vary by configuration but consistently deliver leak-proof closures through controlled heat and pressure application:

• Pre-cut lid sealing: Individual foil or film lids placed manually or automatically, then heat sealed
• Reel-fed foil sealing: Continuous film indexed, sealed, and cut in synchronized operation
• Ultrasonic sealing: Available on select models for specific lid materials
• Temperature monitoring: Ensures consistent seal quality across production runs
• Pressure verification: Confirms adequate sealing force without cup deformation
• Seal strength testing: Regular validation maintains quality standards

Used buyers should verify which sealing technology is installed and confirm compatibility with intended lid specifications, as converting between sealing methods may require significant modification investment.

Production Capacity and Line Speed

Output rates for GRUNWALD Hittpac machines depend on the number of filling lanes, cup size, and product characteristics:

• Compact models (4–6 lanes): 3,000 to 10,000 cups per hour
• Medium capacity (8–10 lanes): 10,000 to 18,000 cups per hour
• High-speed systems (12–24 lanes): 18,000 to 30,000 cups per hour
• Motion type: Indexing (discrete steps) or continuous motion operation
• Cycle efficiency: Typically 70–85% overall equipment effectiveness in production environments

Buyers should calculate required hourly production based on daily volume targets and shift duration, then select machines with 20 to 30 percent overcapacity to accommodate line stoppages and format changeovers.

Control Systems and Automation

GRUNWALD Hittpac machines typically feature either Siemens or Allen-Bradley PLC platforms depending on manufacturing year and customer specification:

• PLC functions: Machine sequencing, sensor monitoring, servo drive control, safety interlocks
• HMI touchscreens: Production monitoring, recipe selection, alarm management, diagnostics
• Recipe storage: Quick product changeover by recalling saved parameter sets
• Batch tracking: Production data recording for traceability requirements
• Remote diagnostics: Connectivity options on newer models for technical support access

Control system compatibility with facility maintenance capabilities affects long-term support costs and should be evaluated during machine selection.

Machine Dimensions and Utility Requirements

Physical installation requirements must be verified during facility planning:

• Footprint: 2 to 8 meters depending on lane configuration and integrated equipment
• Machine weight: 800 kg to several thousand kg for fully configured lines
• Electrical power: 5 to 20 kW, typically 400V three-phase supply
• Compressed air: 6 bar, consumption 100 to 500 liters per minute
• Water supply: Required for CIP systems with adequate flow and pressure
• Floor loading: Verify capacity against machine weight specifications

Top GRUNWALD Hittpac Models and Configurations

The GRUNWALD Hittpac platform includes several distinct model designations and configuration options commonly encountered in the used machinery market.

Hittpac AKH Series

The AKH designation identifies compact automatic cup filling machines suitable for small to medium dairy operations. These models typically feature:

• Four to eight filling lanes producing 3,000 to 12,000 cups per hour
• Automatic cup handling with manual or semi-automatic lid placement
• Indexing motion operation for simplified maintenance access
• Modest floor space requirements fitting existing production areas
• Pricing typically €30,000 to €80,000 in the used market

Hittpac AKH machines work well for operations transitioning from hand-filling methods to mechanized packaging, providing automation benefits without overwhelming capital investment or facility modification requirements.

Hittpac AHS Series

The AHS designation indicates high-speed automatic configurations designed for industrial-scale production:

• Twelve to twenty-four filling lanes achieving 15,000 to 30,000 cups per hour
• Fully automatic operation from cup denesting through sealed package discharge
• Continuous or high-speed indexing motion for maximum throughput
• Integrated lid magazine systems and automatic lid application
• Used market pricing from €150,000 to €350,000 depending on capacity and condition

These systems suit regional dairy brands, national product distributors, and contract packagers processing multiple shifts daily. Buyers should carefully inspect wear components including filling pistons, seal tooling, and conveyor drives on used AHS machines.

Hittpac with Lid Magazine Systems

Machines equipped with vertical or horizontal lid magazines offer operational advantages in high-volume facilities:

• Magazine capacity: 2,000 to 5,000 pre-cut lids depending on lid diameter
• Automatic dispensing synchronized with filled cup arrival
• Reduced operator intervention and improved seal consistency
• Continuous operation for 30 to 90 minutes between magazine refills
• Premium pricing versus manual lid placement equivalents

Lid magazine systems reduce labor requirements in multi-shift operations and minimize seal defects caused by improper manual lid orientation.

Hittpac with Integrated CIP

Configurations incorporating clean-in-place systems support food safety in facilities with frequent product changeovers:

• Automated cleaning solution circulation through filling circuits
• Spray devices for machine enclosure and cup handling zones
• Programmable CIP sequences for rinse, wash, and sanitizing steps
• HACCP compliance documentation and validation records
• Added value of €10,000 to €30,000 versus non-CIP equivalents

When evaluating used CIP-equipped machines, verify spray nozzle functionality and review maintenance records documenting system validation.

Industries and Applications

GRUNWALD Hittpac cup filling and sealing machines serve diverse food production sectors where portion control, hygiene, and reliable packaging are essential for product quality and regulatory compliance.

Dairy Production

Dairy facilities represent the primary application for Hittpac technology, packaging a wide range of products including:

• Yogurt: Set-style, stirred, Greek, drinking yogurt formats in various viscosities
• Cream products: Whipping cream, crème fraîche, sour cream with precise fat content requirements
• Soft cheese: Spreads, ricotta, cottage cheese, and fresh cheese desserts
• Butter portions: Individual servings for food service and hospitality applications

The hygienic construction and CIP capability of Hittpac machines align with stringent dairy processing standards while accurate volumetric filling ensures consistent product cost management.

Dessert Manufacturing

Dessert producers utilize Hittpac systems for portion-controlled packaging of:

• Puddings, mousses, and custards in single-serve and family-size formats
• Tiramisu, panna cotta, and layered specialty desserts
• Fruit preparations and compotes for retail and food service distribution
• Chocolate desserts, jellies, and refrigerated bakery products

Multi-lane configurations enable simultaneous filling of different flavors supporting variety pack production and seasonal product launches.

Ready Meal and Sauce Packaging

Food manufacturers producing prepared foods rely on Hittpac filling accuracy for:

• Sauces: Pasta sauces, curry bases, gravy, and cooking sauces
• Dips: Hummus, guacamole, salsa, tzatziki, and bean dips
• Salads: Coleslaw, potato salad, grain salads requiring gentle filling
• Fresh soups: Refrigerated soup products with extended shelf life requirements

Temperature-controlled filling maintains product safety while hermetic sealing supports cold chain distribution.

Specialized Food Applications

Additional market segments benefiting from Hittpac technology include:

• Baby food: Hygienic packaging with full traceability for sensitive consumer populations
• Pet food: Premium single-serve portions for cats and dogs
• Nutritional supplements: Protein desserts, fortified products, medical nutrition
• Contract packaging: Multi-client facilities requiring format flexibility and quick changeover

Pricing Factors for Used GRUNWALD Hittpac Machines

Several key variables determine the market value of used GRUNWALD Hittpac cup filling equipment. Understanding these factors helps buyers evaluate whether listed machines reflect fair pricing and identify opportunities for negotiation.

Number of Filling Lanes

Lane count serves as the primary pricing driver as it directly determines production capacity:

Lane count also influences installation costs, floor space requirements, and ongoing utility consumption throughout machine operational life.

Year of Manufacture

Manufacturing date impacts valuation through technology evolution and remaining service life:

• 2005–2010 models: Lower pricing, mature technology, older control platforms may challenge modern integration
• 2011–2015 models: Mid-range pricing, updated controls, broad parts availability, balanced capability
• 2016–present: Premium pricing, contemporary PLC platforms, energy efficiency, Industry 4.0 connectivity

Recent-production machines deliver operational advantages including lower energy consumption and enhanced diagnostics but command higher acquisition costs.

Automation Level

The degree of automation configured into a machine significantly affects market value:

• Manual assist: Basic configurations requiring operators for cup loading and lid placement, 30–40% discount versus automated equivalents
• Semi-automatic: Automatic cup denesting with manual lid placement, mid-range pricing
• Fully automatic: Complete automation from cup denesting through sealed package discharge, premium pricing
• Integrated systems: Additional equipment like metal detectors, weight checkers, date coders add €5,000 to €30,000

Higher automation reduces labor requirements but increases initial capital investment and technical complexity.

Machine Condition

Physical condition and maintenance history fundamentally affect reliability and value:

• Excellent condition: Documented preventive maintenance, low hours, recent refurbishment command premium pricing
• Good condition: Normal wear, functional components, standard pricing with minor allowances
• Fair condition: Visible wear requiring €5,000 to €30,000 in refurbishment investment, discounted pricing
• Parts availability: Machines with readily available spare parts maintain higher values

Complete maintenance records documenting parts replacement and validation testing support stronger seller negotiating positions.

How to Select the Right GRUNWALD Hittpac Machine

Selecting the optimal used GRUNWALD Hittpac cup filling machine requires systematic evaluation of product requirements, capacity needs, technical compatibility, and facility constraints.

Define Product Requirements

Start by characterizing the products you intend to package, as filling system compatibility depends on accurate product data:

• Viscosity measurement: Obtain rheological data or published specifications (typically measured in centipoise)
• Fill volume range: Specify exact target volumes for each product format
• Product temperature: Identify filling temperature requirements (ambient, chilled, hot-fill)
• Particulate content: Note size and concentration of fruit pieces, grains, or other inclusions
• Chemical properties: Consider acidity, fat content, and potential abrasiveness

Products with viscosities below 1,000 cP fill through standard configurations while formulations exceeding 20,000 cP require verification of piston sizing and filling pressure capability.

Calculate Required Output Capacity

Determine necessary production rates by analyzing volume targets and operational patterns:

• Divide daily volume targets by available production hours
• Apply realistic efficiency factors (typically 70–85% overall equipment effectiveness)
• Account for format changeovers, cleaning cycles, and unplanned stoppages
• Select machines with 20–30% capacity buffer above calculated requirements
• Consider seasonal demand variations affecting peak production needs

Multi-product facilities must factor changeover frequency into capacity planning, while single-product campaigns maximize equipment utilization and allow machines closer to minimum capacity.

Verify Filling System Compatibility

Examine technical specifications to confirm installed components match your product needs:

• Request documentation of piston diameters, stroke lengths, and fill volume ranges
• Verify filling nozzle design suits your product viscosity and particulate content
• Confirm product transfer pumps provide adequate flow rates for all lanes simultaneously
• Check that CIP circuits reach all product contact surfaces for hygienic production
• Evaluate supply hopper design for products requiring agitation or temperature control

Products prone to separation or temperature-sensitive viscosity changes benefit from specific hopper and manifold configurations.

Assess Hygiene and Sanitation Features

Food packaging equipment must meet stringent hygienic standards:

• Verify stainless steel specifications (304 or 316 grade) on product contact surfaces
• Inspect surface finishes for smooth polished construction without pits or crevices
• Confirm food-grade gaskets and seals show no degradation or cracking
• Review CIP system functionality including spray coverage and drainage design
• Request ATP testing results or microbiological validation demonstrating cleaning effectiveness

Machines lacking adequate CIP capability may require costly retrofitting to meet food safety requirements.

Review Control Systems and Integration

Electrical compatibility and control platform selection affect installation costs and long-term support:

• Confirm machine electrical specifications match facility power supply (voltage, phase, frequency)
• Verify total connected load remains within facility electrical capacity
• Evaluate PLC platform compatibility with maintenance capabilities (Siemens, Allen-Bradley)
• Check HMI language settings and alarm message translations
• Assess control system obsolescence risk and potential upgrade requirements

Proprietary or outdated controls may justify investment in modern PLC replacement before installation.

Inspect Machine History and Documentation

Request comprehensive information from sellers about operational background:

• Maintenance records documenting preventive service and parts replacement
• Production logs showing output rates, downtime, and quality metrics
• Hour meters or cycle counters quantifying accumulated use
• Reason for sale and context about prior operational environment
• Contact information for references from previous operators or maintenance personnel

Understanding why equipment is being sold often reveals important condition insights not visible during brief inspections.

Arrange Professional Pre-Purchase Inspection

Independent technical inspection reduces acquisition risk through objective condition assessment:

• Exapro can coordinate qualified inspectors experienced with GRUNWALD equipment
• Comprehensive examination includes powered operation testing of all functions
• Filling accuracy verification using calibrated containers and precision scales
• Seal quality evaluation through test production demonstrating system functionality
• Mechanical wear assessment of conveyors, bearings, and structural components
• Detailed inspection reports with photographs, measurements, and repair recommendations

Inspection findings empower buyers to negotiate pricing adjustments or request seller remediation before shipment.

Buy Used GRUNWALD Hittpac Cup Filling Machines on Exapro

Explore the current inventory of used GRUNWALD Hittpac cup filling and sealing machines available on Exapro and connect directly with verified sellers offering equipment suitable for dairy production, dessert manufacturing, and food packaging applications. Upgrade your packaging capabilities with proven volumetric filling technology, hygienic sanitary design, and flexible format handling at significantly reduced capital cost compared to new machine procurement. Access detailed specifications, view machine photographs, and contact sellers to discuss technical requirements, pricing, and logistics coordination for your next packaging line investment.