Retrofitted ABA Powerline 1006 CNC Surface grinding machine

Seller's description

TECHNICAL DATA
CNC PRECISION FLAT AND PROFILE GRINDING MACHINE
Make ABA
Type Powerline 1006 CNC
Control SINUMERK 840 D
Year of manufacture / Retrofit 2001 / 2022

Grinding range
grinding area max. 1.000 x 600 mm
Traverse path transverse (Z-axis) 540 mm
Distance table surface - centre of grinding spindle 600 mm Max.
Travel vertical (Y-axis) 500 mm
Max. Working height with new grinding wheel 400 mm

Workpiece table
Electro permanent magnetic clamping plate 800 x 500 mm
Pole pitch 18 mm
Clamping force control 8 steps

Table drive (X-axis)
Incremental encoder in longitudinal axis (X-axis)
Table speed 2-35,000 mm/min
Electromechanical longitudinal movement by means of digital servo motor, toothed belt and ball screw. Preloaded precision roller guide size 35
Central grease lubrication

Automatic vertical infeed (Y-axis)
Smallest infeed size 0.001 mm
Measuring system glass scale
Max. Distance spindle centre - table 700 mm
Grinding head vertical travel 550 mm
Electromechanical vertical movement by means of digital servo motor, backlash-free worm gear and ball screw. Preloaded precision roller guide size 45
Central grease lubrication

Cross feed (Z-axis)
Smallest infeed size 0.001 mm
Measuring system Glass scale
Column Transverse travel max. 600 mm
Transverse movement, continuous 5 - 5,000 mm/min
Transverse movement, intermittent 1 - 95 mm/pulse
Electromechanical transverse movement by means of digital servo motor, toothed belt and ball screw. Preloaded precision roller guide size 45
Central grease lubrication

Grinding spindle head
Motor - version three-phase current - motor adjustable
Drive power 18.5 kW at 1,500 min-1
Grinding spindle speed adjustable 1.000 - 2.600 min-1
Spindle bearing axially and radially backlash-free
Spindle Ø in front bearing 80 mm
Grinding wheel dimensions max. 420 x 100 x 127 mm
Grinding spindle with roller bearings in block design with preloaded high-precision spindle bearings and grease permanent lubrication, spindle preloaded axially and radially backlash-free.
Grinding wheel peripheral speed max. 35 m/s
Dynamic, automatic grinding wheel balancing system Fa. MPM, type AB 100

Control system
SIEMENS SINUMERIK 840 D
With TFT colour monitor
MS-Windows user interface module PCU 50 with graphic operator guidance
- With digital drives and integrated adjustment control
- CNC user memory 1.5 Mbyte for programs and data
Main memory 256 Mbyte SDRAM
Hard disk 40 GByte, of which 3 Gbyte are freely available for user programs
- MPI interface, USB V 1.1 (1 x external, 1 x internal), Ethernet 10/100 Mbit/s
Disk drive interface
- User-friendly manual grinding and automatic grinding sequences
- Digital position displays with large colour screen
- Graphic-supported input of workpiece data
- Infeed in automatic mode can be selected on one or both sides
- Constant cutting speed control, error messages in plain text

Grinding programmes
- Surface grinding
- Plunge grinding
- Profile grinding
- Automatic programme sequence with roughing, finishing, fine finishing and burnout
- Multiple plunge-cut grinding for economical production
- Surface grinding with continuous, infinitely programmable crossfeed
- Calibration of the grinding wheel (calibrate, backfeed, round corners)
- Face grinding with back pull dressing
- Dressing in grinding cycle with lift-off amount
- Fully automatic compensation of dressing amounts
- Tool management

Dressing technology

Table dresser -straight- TAG:
Dressing device firmly mounted on the machine table, roughing and finishing station with dressing tiles are arranged one behind the other, cylindrical dressing of grinding wheels for surface and plunge-cut grinding,
suitable for corundum and silicon carbide grinding wheels, cycle software with input menu

Pre-profiler VPG-150:
incl. diamond roughing wheel width 1.5 mm
For economical pre-profiling (clearing out) of the grinding wheel, profiling unit firmly mounted on the table, suitable for corundum and silicon carbide grinding wheels, CNC dressing cycle for pre-profiling

Table profile dresser TAD:
Suitable for diamond wheel DFR, D = 120, tip radius r = 0.1 - 1mm, flank angle 28°,40°, 60°.
Profile depth max. 20 mm, contour accuracy +/- 0.0025 mm, swivel angle +/- 70°,
Profiling in the programme by means of graphic operator guidance in 3-D interpolation

Installation data
Operating voltage 3~ 400/230 V
Frequency 50 Hz
Connected load 50 kVA
Rated current 70 A
Max back-up fuse 100 A
Space requirement approx. 4,000 x 3,000 mm, height 2,900 mm
Weight approx. 6,000 kg

Other equipment and accessories
- Linear measuring systems in Y- and Z-axis
- All linear axes with digital servo motors and ball screws
- Belt filter system with paper belt filter, tank capacity 640 l, coolant pump 200 l/min/4 bar
- Manual coolant nozzles - tracking
- Automatic working chamber door, pneumatically controlled
- Electro-permanent magnetic plate 800 x 500 mm, pendulum pole pitch 18 mm
- Automatic grinding wheel balancing device by MPM
- Full enclosure of the work area in stainless steel partial version with LED work area lighting
- Manually operated door, safety locking in automatic mode
- Portable electronic handwheel in automatic and manual mode for all axes
- Three-colour signal lamp
- Electrical equipment 400V/50Hz
- Switch cabinet cooling unit
- Machine feet
- Painting RAL 9002 (grey white), RAL 5010 (gentian blue)
- Rinsing gun with hose and holder in the operating area
- Approx. 5 grinding wheel flanges

*** Machine prepared for grinding mist extraction ***

Frequently Asked Questions (AI-Generated)

• What year was this ABA Powerline 1006 manufactured?

• This ABA Powerline 1006 CNC surface grinding machine was manufactured in 2002.

• What refurbishments have been made to the machine?

• This machine has undergone refurbishment, including new linear guides in the X, Y, and Z axes.

• What type of screws does this equipment have?

• This equipment features new precision ball screws in the X, Y, and Z axes.

• Is the grinding spindle of this ABA Powerline 1006 reconditioned?

• This ABA Powerline 1006 CNC surface grinding machine has a reconditioned grinding spindle.

• Does this machine come with a refurbished dressing unit?

• This machine includes a refurbished dressing unit by the manufacturer.

• Has this equipment been fully checked mechanically and electrically?

• This equipment has been mechanically and electrically completely checked.

• Are there new bellows in the X, Y, and Z axes of the machine?

• This machine has new bellows in the X, Y, and Z axes.

• Has this ABA Powerline 1006 been geometrically realigned?

• This ABA Powerline 1006 CNC surface grinding machine has been geometrically realigned.

The following questions and answers are generated using artificial intelligence based on the product information available. They are provided for guidance only and may not reflect all specifications or conditions. Please contact us if you need precise or confirmed details.

Specifications

Category	Grinding - Surface grinding machines
Table length	1100 mm
Table width	600 mm
Manual	No
CNC	Yes
CNC type	SINUMERK 840 D
Wheel width	600 mm
Length x width x height	4000.0 × 3000.0 × 2900.0
Weight	6000 kg
worked hours
hours under power
state	revised
At local norms	---------
status	under power
Last availability date	30/10/2026
Product id	P220214030
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Automatic description (AI-Generated)

This ABA Powerline 1006 CNC is a precision CNC flat and profile grinding machine designed for high-accuracy surface and profile grinding tasks. Manufactured in 2002, the machine features a robust construction with overall dimensions of 4000 mm in length, 3000 mm in width, and 2900 mm in height, weighing approximately 6000 kg.

The workpiece table measures 1100 mm by 600 mm, equipped with an electro-permanent magnetic clamping plate sized 800 x 500 mm with an 18 mm pole pitch and eight-step clamping force control. The grinding range supports a maximum grinding area of 1000 x 600 mm, with traverse paths including a 540 mm transverse (Z-axis) travel, 500 mm vertical (Y-axis) travel, and table surface to grinding spindle center distance up to 600 mm.

The machine is powered by an 18.5 kW three-phase motor with an adjustable grinding spindle speed ranging from 1000 to 2600 min-1. It accommodates grinding wheels up to 420 x 100 x 127 mm with a maximum peripheral speed of 35 m/s. The grinding spindle is designed with preloaded high-precision roller bearings for axial and radial backlash-free operation.

Control is managed through a Siemens SINUMERIK 840 D CNC system featuring a TFT color monitor, MS-Windows user interface, and extensive memory for program storage. The control panel includes multiple buttons, knobs, and an emergency stop button, complemented by a handheld control pendant for manual operation.

Additional features include linear measuring systems on the Y and Z axes, digital servo motors with ball screws on all linear axes, a belt filter system with a 640-liter tank capacity, and automatic grinding wheel balancing by MPM. The machine has a full stainless steel partial enclosure with LED lighting and a pneumatically controlled automatic working chamber door. Safety is enhanced with a manually operated door locking mechanism during automatic operation.

The grinding wheel assembly is protected by a blue cover with safety labels indicating maximum wheel dimensions and speeds. Hydraulic or pneumatic hoses for coolant or dust extraction are properly installed. The machine's exterior and interior appear clean and well-maintained, with no visible damage or wear. A cooling or ventilation unit with a large fan and ducting is installed at the rear.

This machine is prepared for grinding mist extraction and is suitable for demanding grinding applications requiring precision and reliability.

The following description has been generated using artificial intelligence based on the product information available. It is provided for guidance only and may not reflect all specifications or conditions. Please contact us if you need precise or confirmed details.