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| Manufacturer | Schubert-Pharma |
|---|---|
| Model | customised |
| Year | 2007 |
| Location | Italy
|
This Schubert-Pharma customised horizontal cartoning machine, manufactured in 2007, is designed for efficient packaging of vials and ampoules with optimised material consumption. It features integrated tray forming directly from rollstock plastic film, allowing thermoforming of plastic trays straight from the roll. This approach reduces material and logistics costs compared to using preformed trays.
The machine can pack small formats, such as five vials or ampoules per blister or carton, and can process up to ten blisters with five products each per carton. It supports quick format changeovers, enhancing production flexibility. The thermoforming unit shapes and punches out blisters from a 400 mm wide film running continuously at speeds up to 9 meters per minute. Punching is performed by ultrasound technology, enabling any desired punching contours with low-cost tooling and fast format changes. The thermoforming and punching processes automatically adapt to the film speed.
The packaging line separates the thermoforming machine from the filling and cartoning processes, allowing it to handle both vials standing in trays and ampoules lying flat in clamping trays. The entire system is controlled via an operator interface panel where parameters can be entered for programming.
Visually, the machine is a large horizontal cartoner equipped with transparent safety panels and an emergency stop button located on the side for quick access. It includes a film roll holder with multiple rollers to feed packaging film smoothly. Status indicator lights with red, yellow, and green signals are mounted on top to provide operational status at a glance. The machine appears clean and well-maintained, situated in a bright and clean room environment, indicating it has been kept in good condition.
The following description has been generated using artificial intelligence based on the product information available. It is provided for guidance only and may not reflect all specifications or conditions. Please contact us if you need precise or confirmed details.
Optimised material consumption thanks to integrated tray forming directly for rollstock
• Packing of vials and ampoules
• A range of formats for small packs: e.g. five vials or ampoules packed into a blister/carton, up to ten blisters with five products each processed per carton
• Quick format changeovers
Requirements
Plastic trays straight from the roll
Faster format changeover when packing ampoules and vials
Schubert-Pharma was commissioned to develop a more efficient packaging process that provides the manufacturer with faster format changeovers and lower material costs.
The renowned filler of ampoules and vials, customer, wanted to thermoform plastic trays straight from the roll. The benefits speak for themselves: the company saves money in material costs and logistics, and achieves greater efficiency in the packaging process.
The previous laborious format part changeover had meant customer had to place preformed plastic trays into a magazine and unstack them for the packaging process. Using prefabricated trays meant it was necessary for Customer to accept the increased material consumption and logistics costs. Schubert-Pharma was brought in to address this issue.
solution
Thermoforming, filling and cartoning
The customized line designed by Schubert-Pharma for Customer separates the thermoforming machine from the filling and cartoning process. The packaging line is able to pack both vials (standing in trays) and ampoules (lying flat in clamping trays). The wide range of formats that can be used is quite remarkable. The customized line packs small packs, e.g. five vials or ampoules, into a blister/carton, and processes ten blisters with five products each per carton.
With this machine, Schubert-Pharma provided the filler with a system that will continue to provide further rationalisation in packaging over many years to come.
Technical Details
Thermoforming machine
In the thermoforming unit, the blisters are shaped and punched out. A shaped plug is used as part of the thermoforming process. The 400 mm wide film sheet runs continuously at a speed of up to 9 metres per minute. Punching out is done by ultrasound; a process that allows any desired punching contours and guarantees low-cost tools with quick format changeover. The thermoforming and punching units automatically adapt to the speed of the film. The entire machine is programmed by entering parameters on the operator interface panel.
Please note that this description may have been translated or optimized with artificial intelligence (AI) automatically. The information of this classified ad are only indicative. We recommend to check the details with the seller before a purchase.
| Client type | Machinery dealer |
| Active since | 2020 |
| Offers online | 384 |
| Last activity | Oct. 29, 2026 |
Optimised material consumption thanks to integrated tray forming directly for rollstock
• Packing of vials and ampoules
• A range of formats for small packs: e.g. five vials or ampoules packed into a blister/carton, up to ten blisters with five products each processed per carton
• Quick format changeovers
Requirements
Plastic trays straight from the roll
Faster format changeover when packing ampoules and vials
Schubert-Pharma was commissioned to develop a more efficient packaging process that provides the manufacturer with faster format changeovers and lower material costs.
The renowned filler of ampoules and vials, customer, wanted to thermoform plastic trays straight from the roll. The benefits speak for themselves: the company saves money in material costs and logistics, and achieves greater efficiency in the packaging process.
The previous laborious format part changeover had meant customer had to place preformed plastic trays into a magazine and unstack them for the packaging process. Using prefabricated trays meant it was necessary for Customer to accept the increased material consumption and logistics costs. Schubert-Pharma was brought in to address this issue.
solution
Thermoforming, filling and cartoning
The customized line designed by Schubert-Pharma for Customer separates the thermoforming machine from the filling and cartoning process. The packaging line is able to pack both vials (standing in trays) and ampoules (lying flat in clamping trays). The wide range of formats that can be used is quite remarkable. The customized line packs small packs, e.g. five vials or ampoules, into a blister/carton, and processes ten blisters with five products each per carton.
With this machine, Schubert-Pharma provided the filler with a system that will continue to provide further rationalisation in packaging over many years to come.
Technical Details
Thermoforming machine
In the thermoforming unit, the blisters are shaped and punched out. A shaped plug is used as part of the thermoforming process. The 400 mm wide film sheet runs continuously at a speed of up to 9 metres per minute. Punching out is done by ultrasound; a process that allows any desired punching contours and guarantees low-cost tools with quick format changeover. The thermoforming and punching units automatically adapt to the speed of the film. The entire machine is programmed by entering parameters on the operator interface panel.
Please note that this description may have been translated or optimized with artificial intelligence (AI) automatically. The information of this classified ad are only indicative. We recommend to check the details with the seller before a purchase.
This Schubert-Pharma customised horizontal cartoning machine, manufactured in 2007, is designed for efficient packaging of vials and ampoules with optimised material consumption. It features integrated tray forming directly from rollstock plastic film, allowing thermoforming of plastic trays straight from the roll. This approach reduces material and logistics costs compared to using preformed trays.
The machine can pack small formats, such as five vials or ampoules per blister or carton, and can process up to ten blisters with five products each per carton. It supports quick format changeovers, enhancing production flexibility. The thermoforming unit shapes and punches out blisters from a 400 mm wide film running continuously at speeds up to 9 meters per minute. Punching is performed by ultrasound technology, enabling any desired punching contours with low-cost tooling and fast format changes. The thermoforming and punching processes automatically adapt to the film speed.
The packaging line separates the thermoforming machine from the filling and cartoning processes, allowing it to handle both vials standing in trays and ampoules lying flat in clamping trays. The entire system is controlled via an operator interface panel where parameters can be entered for programming.
Visually, the machine is a large horizontal cartoner equipped with transparent safety panels and an emergency stop button located on the side for quick access. It includes a film roll holder with multiple rollers to feed packaging film smoothly. Status indicator lights with red, yellow, and green signals are mounted on top to provide operational status at a glance. The machine appears clean and well-maintained, situated in a bright and clean room environment, indicating it has been kept in good condition.
The following description has been generated using artificial intelligence based on the product information available. It is provided for guidance only and may not reflect all specifications or conditions. Please contact us if you need precise or confirmed details.
| Client type | Machinery dealer |
| Active since | 2020 |
| Offers online | 384 |
| Last activity | Oct. 29, 2026 |
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