Gruppo Colines SpA POLYCAST® 5 Layer Colines CPP/CPE line with EVOH

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Manufacturer Gruppo Colines SpA
Model POLYCAST®
Year 2017
Location India IN
Category Complete lines - Plastic extrusion
Product id P260206612
Language

Specifications

Screw diameter 140 mm
Output 1100 kg/h
-------------------
worked hours
hours under power
state excellent
At local norms ---------
status in production
Datasheet Gruppo Colines SpA POLYCAST®
Last availability date 02/03/2026

Automatic description (AI-Generated)

This listing features a Gruppo Colines SpA POLYCAST® film extrusion line, manufactured in 2017. The line is designed for producing cast film with a 5-layer structure, capable of processing materials such as CPP and CPE with EVOH. It supports a film width of up to 2500 mm and operates at speeds up to 450 m/min mechanical, with an output capacity of approximately 1100 kg/h depending on materials and formulations.

The extrusion line includes multiple extruders with varying screw diameters and capacities. Notably, one extruder has a screw diameter of 140 mm and an output of 1100 kg/h. The extruders feature advanced components such as 3-component DOTECO gravimetric dosing modules with vacuum feeders, hydraulic screen changers, and temperature-controlled barrels and screws made of nitride steel with ceramic heaters. The system also includes a flat extrusion die from CLOEREN/USA, 3000 mm wide, with computer-controlled lip adjustment and enhanced nickel plating for corrosion resistance.

Additional equipment integrated into the line includes a chill roll unit with primary and secondary chill rolls, each driven by independent AC motors with encoders, an air knife with motorized positioning, and pneumatic plus electrostatic edge pinning. Film thickness is monitored by an automatic thickness profile control system using an IR thickness gauge from SCANTECH. The corona treatment unit from Me.Ro provides a treatment width of 2550 mm with a 40 kW generator output.

The rewinder is a FLEXIWIND® automatic double winding station capable of handling reels up to 1200 mm in diameter and film widths up to 2500 mm. It features Siemens supervision panel control and a crane for reel positioning.

The machine appears clean and well-maintained with no visible damage. It includes a safety yellow mesh door and a warning label on the step platform advising not to step on it during operation. The electrical control room is well-organized and contains multiple racks of electrical components and wiring, maintaining a clean and hazard-free environment.

This comprehensive extrusion line is suitable for high-capacity cast film production with advanced control and safety features.

The following description has been generated using artificial intelligence based on the product information available. It is provided for guidance only and may not reflect all specifications or conditions. Please contact us if you need precise or confirmed details.

Seller's description

Film extrusion lines - Cast film Description of the Machine and Accessories Manufacturer: Gruppo Colines SpA Model: POLYCAST® Year: 2016, Start in 2017 Number of layers: 5 Film structure: ACBCD/BBACD/DCABB (Through Selector Plug)
Material: CPP and CPE (With EVOH) Film width (mm): 2500 Speed (m/min): 450 m/ min mechanical Output (Kg/h): 1100kg/h (depending on materials and formulations)

Extruder 1/3/4 Layer ref: D/C/A respectively. Screw diam 1: 90mm L/D30, Max throughput capacity: - output 200 kg/h - 3 component DOTECO gravimetric dosing Module with vacuum feeders. - max screw rpm 132.3 - AC motor 102 kW, liquid cooled with flexible transmission joint and encoder for speed control. - Temperature control of barrels by means of Fe-Cost thermocouples - Extrusion barrel & screw made of nitride steel depth up to 0.4mm, lapped inside. - Barrel covered by welded sheet iron with internal stainless-steel mirror for reflecting heat to avoid dispersion. Heating done by ceramic heaters. - Hydraulic screen changer - Parallel axis gear box with ground gears with helical profile and high load coefficient. - Feeding zone provided with sleeve and jacket for thermoregulation by means of liquid. - Extruder 2 Layer ref: B
Screw diam 2: 140mm L/D30 Max throughput capacity: - output 700 kg/h - 3 comp DOTECO gravimetric dosing Module with vacuum feeders - Max screw rpm 112.5 -AC motor 276 kW, liquid cooled with flexible transmission joint and encoder for speed control.
- Temperature control of barrels by means of Fe-Cost thermocouples - Extrusion barrel & screw made of nitride steel depth up to 0.4mm, lapped inside. - Barrel covered by welded sheet iron with internal stainless-steel mirror for reflecting heat to avoid dispersion. Heating done by ceramic heaters. - Hydraulic screen changer - Parallel axis gear box with ground gears with helical profile and high load coefficient. - Feeding zone provided with sleeve and jacket for thermoregulation by means of liquid. Flat Extrusion Die: - Make CLOEREN/USA (3000mm wide) - Lip flex range-1.5mm (0.060”)
- Additional selector plugs for ACBCD/BBACD/DCABB structures - Computer controlled lip adjustment system - One GemNi™ Plating- enhanced nickel plating for corrosion resistance with nanometer silicon-carbide particles in the nickel matrix for exceptional hardness characteristics. Chill roll unit:

- Primary chill roll 1000mm diam 3100mm wide - Second chill roll 450mm diam - Independent gearboxes and drive of each chill roller effected through two a.c motors with encoders and tangential cooling fans. - Air knife with motorized position - Pneumatic + Electrostatic edge pinning via high voltage electrodes - Air Exhaust fumes removal Thickness control system: - Automatic thickness profile control system - Thickness gauge Make: SCANTECH - Type of measurement: IR - Model: UL02B-3500 - Scantech APC model- APC1-001B

Corona treatment Unit: - Make Me.Ro Model- MK/T 40k-IGBT/3f - Silicon process roller diam 300mm - Treatment width 2550mm - Generator's output 40kW Rewinder: Max reel diameter (mm): 1200mm

Rewinder description: - FLEXIWIND® -automatic double winding station. -Crane for the positioning of the finished reel on cradle/rack and for repositioning shaft. - max film width 2500mm - Core's diam 152mm - Setting and display of winder is realized by Siemens supervision panel with Siemens pro tool development ambient.

Please note that this description may have been translated automatically. Contact us for further information. The information of this classified ad are only indicative. We recommend to check the details with the seller before a purchase


Client type Factory – small or medium company
Active since 2026
Offers online 2
Last activity Feb. 25, 2026

Seller's description

Film extrusion lines - Cast film Description of the Machine and Accessories Manufacturer: Gruppo Colines SpA Model: POLYCAST® Year: 2016, Start in 2017 Number of layers: 5 Film structure: ACBCD/BBACD/DCABB (Through Selector Plug)
Material: CPP and CPE (With EVOH) Film width (mm): 2500 Speed (m/min): 450 m/ min mechanical Output (Kg/h): 1100kg/h (depending on materials and formulations)

Extruder 1/3/4 Layer ref: D/C/A respectively. Screw diam 1: 90mm L/D30, Max throughput capacity: - output 200 kg/h - 3 component DOTECO gravimetric dosing Module with vacuum feeders. - max screw rpm 132.3 - AC motor 102 kW, liquid cooled with flexible transmission joint and encoder for speed control. - Temperature control of barrels by means of Fe-Cost thermocouples - Extrusion barrel & screw made of nitride steel depth up to 0.4mm, lapped inside. - Barrel covered by welded sheet iron with internal stainless-steel mirror for reflecting heat to avoid dispersion. Heating done by ceramic heaters. - Hydraulic screen changer - Parallel axis gear box with ground gears with helical profile and high load coefficient. - Feeding zone provided with sleeve and jacket for thermoregulation by means of liquid. - Extruder 2 Layer ref: B
Screw diam 2: 140mm L/D30 Max throughput capacity: - output 700 kg/h - 3 comp DOTECO gravimetric dosing Module with vacuum feeders - Max screw rpm 112.5 -AC motor 276 kW, liquid cooled with flexible transmission joint and encoder for speed control.
- Temperature control of barrels by means of Fe-Cost thermocouples - Extrusion barrel & screw made of nitride steel depth up to 0.4mm, lapped inside. - Barrel covered by welded sheet iron with internal stainless-steel mirror for reflecting heat to avoid dispersion. Heating done by ceramic heaters. - Hydraulic screen changer - Parallel axis gear box with ground gears with helical profile and high load coefficient. - Feeding zone provided with sleeve and jacket for thermoregulation by means of liquid. Flat Extrusion Die: - Make CLOEREN/USA (3000mm wide) - Lip flex range-1.5mm (0.060”)
- Additional selector plugs for ACBCD/BBACD/DCABB structures - Computer controlled lip adjustment system - One GemNi™ Plating- enhanced nickel plating for corrosion resistance with nanometer silicon-carbide particles in the nickel matrix for exceptional hardness characteristics. Chill roll unit:

- Primary chill roll 1000mm diam 3100mm wide - Second chill roll 450mm diam - Independent gearboxes and drive of each chill roller effected through two a.c motors with encoders and tangential cooling fans. - Air knife with motorized position - Pneumatic + Electrostatic edge pinning via high voltage electrodes - Air Exhaust fumes removal Thickness control system: - Automatic thickness profile control system - Thickness gauge Make: SCANTECH - Type of measurement: IR - Model: UL02B-3500 - Scantech APC model- APC1-001B

Corona treatment Unit: - Make Me.Ro Model- MK/T 40k-IGBT/3f - Silicon process roller diam 300mm - Treatment width 2550mm - Generator's output 40kW Rewinder: Max reel diameter (mm): 1200mm

Rewinder description: - FLEXIWIND® -automatic double winding station. -Crane for the positioning of the finished reel on cradle/rack and for repositioning shaft. - max film width 2500mm - Core's diam 152mm - Setting and display of winder is realized by Siemens supervision panel with Siemens pro tool development ambient.

Please note that this description may have been translated automatically. Contact us for further information. The information of this classified ad are only indicative. We recommend to check the details with the seller before a purchase


Specifications

Screw diameter 140 mm
Output 1100 kg/h
-------------------
worked hours
hours under power
state excellent
At local norms ---------
status in production
Datasheet Gruppo Colines SpA POLYCAST®
Last availability date 02/03/2026

Automatic description (AI-Generated)

This listing features a Gruppo Colines SpA POLYCAST® film extrusion line, manufactured in 2017. The line is designed for producing cast film with a 5-layer structure, capable of processing materials such as CPP and CPE with EVOH. It supports a film width of up to 2500 mm and operates at speeds up to 450 m/min mechanical, with an output capacity of approximately 1100 kg/h depending on materials and formulations.

The extrusion line includes multiple extruders with varying screw diameters and capacities. Notably, one extruder has a screw diameter of 140 mm and an output of 1100 kg/h. The extruders feature advanced components such as 3-component DOTECO gravimetric dosing modules with vacuum feeders, hydraulic screen changers, and temperature-controlled barrels and screws made of nitride steel with ceramic heaters. The system also includes a flat extrusion die from CLOEREN/USA, 3000 mm wide, with computer-controlled lip adjustment and enhanced nickel plating for corrosion resistance.

Additional equipment integrated into the line includes a chill roll unit with primary and secondary chill rolls, each driven by independent AC motors with encoders, an air knife with motorized positioning, and pneumatic plus electrostatic edge pinning. Film thickness is monitored by an automatic thickness profile control system using an IR thickness gauge from SCANTECH. The corona treatment unit from Me.Ro provides a treatment width of 2550 mm with a 40 kW generator output.

The rewinder is a FLEXIWIND® automatic double winding station capable of handling reels up to 1200 mm in diameter and film widths up to 2500 mm. It features Siemens supervision panel control and a crane for reel positioning.

The machine appears clean and well-maintained with no visible damage. It includes a safety yellow mesh door and a warning label on the step platform advising not to step on it during operation. The electrical control room is well-organized and contains multiple racks of electrical components and wiring, maintaining a clean and hazard-free environment.

This comprehensive extrusion line is suitable for high-capacity cast film production with advanced control and safety features.

The following description has been generated using artificial intelligence based on the product information available. It is provided for guidance only and may not reflect all specifications or conditions. Please contact us if you need precise or confirmed details.


About this seller

Client type Factory – small or medium company
Active since 2026
Offers online 2
Last activity Feb. 25, 2026

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