Description
SPECIFICATIONS:
Workpiece thickness 8 ... 60 mm
The thickness of the edging material is 0.4 ... 12 mm
Infinitely variable feed rate 8 ... 18 m / min
Working height approx. 950 mm
Supply voltage 400 V - 3 phases - 50 Hz
Total installed power20 kW
Compressed air consumption, approximately (p≥6 bar) 300 l / min
Diameter of suction nozzles 2 x 100, 1 x 120 mm
The required productivity of aspiration (V≥28 m / s, 2.000 Pa) 2.720 m3 / h
Dimensions:
- length5.760 mm
- width1.555 mm
- height (with an open casing) 2.300 mm
Machine weight2.600 kg
INSTALLED UNITS:
Jointing unit
Gluing unit
Trimming unit
Milling unit
Angle Break-In Unit
Loop aggregate
Loop aggregate
Polishing unit
DESCRIPTION OF THE DESIGN:
1. BASE OF THE MACHINE
A bed prepared for the installation of processing units;
Fixed emphasis on the right;
Based ruler at the entrance with manual adjustment;
Blocking the supply of workpieces using a pneumatic cylinder;
Top clip:
- 2 rows of staggered rollers;
- adjustment of the height of the upper clamp depending on the thickness of the workpiece is carried out manually by a digital counter;
Workpiece transfer device:
- transport chain with rubber pads 80 mm wide;
- precision running and directing surfaces;
- automatic transport chain lubrication system;
- support for workpieces with a roller tire extendable by approximately 800 mm;
Soundproof cabin with individual suction nozzles for processing units and a collector for chip collection.
2. BILLET AND EDGE PARAMETERS
Minimum working width:
- with a workpiece thickness of 12 ... 22 mm70 mm
- with a workpiece thickness of 23 ... 40 mm120 mm
- with the thickness of the workpiece41 ... 60 mm150 mm
Workpiece overhang38 mm
The thickness of the workpiece 8 ... 60 mm
Edging width = workpiece thickness + max. 6 mm
Thickness of rolled edging material 0.4 ... 3 mm
Cross section of rolled edging material, max:
- for PVC135 mm2
- for veneer100 mm2
Maximum roll diameter 830mm
Thickness of strip edging material 0.4 ... 12 mm
Cross section of strip edging material, max .:
- for veneer 600 mm2
3. AGGREGATE EQUIPMENT
3.1. MILLING AND MILLING UNIT
For preliminary joining before gluing.
- 2 engines of 2.2 kW each;
- 1 engine rotates in the feed direction, 1 - against;
- vertical movement of the spindle with electro-pneumatic control;
- the maximum size of the removed allowance is 3 mm (depends on the cross section and feed rate);
- equipped with 2 diamond planing heads
- the maximum thickness of the workpiece - 42 mm.
3.2. Gluing machine
Comprises:
Workpiece preheating devices:
- for heating the edge of the workpiece before applying glue;
- to improve the quality of the adhesive.
APPLIANCE UNIT, EVA ENLARGED
Special quick-change gluing unit with a “Quickmelt” glue fusing device instead of the standard one.
Melter for EVA hot melt adhesives:
- capacity of about 3 liters for granular glue;
- melting capacity maximum 8kg / h (depending on the brand of glue);
- adjustable melting point;
- the cleaning function is activated by a toggle switch;
- lateral displacement.
The pasting unit:
- a special release coating inside for all types of hot melt adhesives, including PUR adhesive;
- fast transition from one type of glue to another thanks to an automatic drainage system;
- automatic cleaning mode from the control panel;
- increased capacity to increase productivity with manual glue loading;
- smooth adjustment of the amount of glue applied by a servo drive;
- the rotation of the applicator roller is possible in the incidental and opposite directions with respect to the movement of the workpiece;
- equipped with a digital counter for adjusting the pressure zone depending on the thickness of the edging material used.
3.3. MILLING UNIT FASK / DIRECT
For trimming the front and rear overhangs of edging material;
- rotation range for trimming in a straight line or with chamfer 0 ... 15 °;
- precision linear guide;
- 2 engines of 0.35 kW each;
- equipped with 2 miter saws
- “softtouch” function for soft contact with sensitive materials;
Maximum feed rate:
- with the thickness of the edging material 0.4 ... 3 mm– 18 m / min;
- with the thickness of the edging material 3 ... 12 mm– 14 m / min.
PNEUMATIC CUTTING OF CHAINS OF THE CHAIN / DIRECT
Electro-pneumatic switching of chamfer / directly from the control panel.
PNEUMATIC 2-POSITION MERCING SWITCHING
To switch from trimming, flush to trimming with allowance;
- the left allowance is removed by the contour milling unit.
3.4. MULTI-MILLING UNIT
For milling the upper and lower overhangs of edging material with vertical and horizontal copiers;
- adjustment of the upper engine in height together with the clamping beam;
- 3 working positions are selected from the control panel: profile No. 1, profile No. 2, directly
.
Position 1 or 2 can also be used for chamfering on thin edges;
- equipped with digital meters for quick horizontal and vertical readjustment depending on the thickness of the edging materials used;
- motorized axial adjustment of side copiers;
- stepless adjustment for the thickness of the edging material from the control panel;
- 2 engines of 0.55 kW each;
- equipped with DFC combined milling cutters for processing 2 radii, chamfers or flush;
- maximum thickness of edging material - 12 mm;
3.5. MULTIFUNCTIONAL CONTOUR MILLING UNIT
For milling the upper and lower overhangs of edging materials, as well as for contour milling of the front and rear edges on parts of various profiles;
- servo control of the travel path with the soft touch function;
- 2 engines of 0.4 kW each;
- constant speed of movement of milling drives for high-quality milling;
- diamond milling heads with integrated chip removal system;
- quick change tool for manual profile change;
- length milling or / and contour milling is selected from the control panel;
- setting for different thicknesses of edging material using a servo;
- maximum feed rate of 14 m / min;
- the minimum length of the workpiece is 160 mm;
- the thickness of the workpiece 12 ... 60 mm;
- maximum thickness of edging material 3 mm;
- for each type of profile a separate interchangeable tool is needed;
- contour milling of veneers and solid wood edges
3.6. CYCLE MULTI-PROFILE UNIT
For chamfering or rounding of pre-milled PVC edges and reducing the roughness of processing;
- 2 working positions for convenient reconfiguration to another radius directly from the control panel;
- with vertical, horizontal copiers;
- a servo drive for adjusting the side copier for a given thickness of edging material;
- a servo for adjusting the vertical copier to adapt to the edge profile or compensate for the thickness of the protective film;
- electro-pneumatic inlet / outlet of the unit to the working position;
- rearrangement of the upper device in height with the upper clamp mechanism;
- equipped with 2 profile knives for 2 radius;
- a combination of various radius / chamfer values;
3.7. PLANE CYCLE UNIT
To remove glue residue in the glue line.
- system of feeling above and below;
- rearrangement in height with the upper clamp mechanism;
- equipped with two interchangeable rotary knife blades.
3.8. POLISHING UNIT
To soften the edges above and below and make them shine;
- 2 engines of 0.18 kW, suspended separately, with adjustable height and tilt;
- rearrangement of the upper motor in height with the upper clamp mechanism;
- 2 polishing discs 150x20 mm.
4. ELECTRONIC CONTROL OF PC20 + POWER TOUCH
- widescreen touch panel FULL HD Multitouch;
- unified powerTouch interface;
- rotary console at the input of the machine;
- ergonomic control of the machine with a simple touch of the screen;
- using gestures to zoom, scroll, click;
- light indication of the current status and readiness for work;
- reminders of the necessary maintenance and collection of data on the status of the machine (for example, the number of parts, operating time, amount of material);
- support manual for the operator with a colored icon;
- analysis of production data to account for working time, edge length and the number of blanks in the form of daily and general values with the possibility of transmission via Ethernet to an external computer;
- switching between different languages in working mode;
- Indication of the most important true and given states of the machine;
- Indication of errors in plain text and logging in a file;
- simple selection and change of waypoints;
- the possibility of simple movement along the axes (in the presence of appropriate aggregate equipment);
- detailed reference information through the help window called at any time;
- indication of time intervals for inspection and maintenance;
- memorization of processing programs;
- access to programs during the processing process;
- data backup;
- management programs in Russian;
5. ELECTRICAL EQUIPMENT
- operating voltage 400V, 50 Hz;
- built-in control cabinet, manufactured in accordance with European standards EN 60204;
- electronic frequency converters with engine braking function;
- overvoltage protection for machine tools with electronics;
- electrical equipment with a modular control system to simplify maintenance and service;
- 24V electronic voltage regulator for control circuits;
- permissible ambient temperature: min. + 15 / max. + 35 for uninterrupted functioning of the electrical and mechanical components of the machine;
V-BELT IN UPPER CLIP
MOTORIZED PRESSURE BEAM ADJUSTMENT
SOFTWARE MANAGEMENT
CLAMP ZONE SOFTWARE MANAGEMENT
AIRTEC AT1 APPLICATION SYSTEM
To activate a special adhesive layer applied to the edging material by means of a stream of heated compressed air. At the same time, the machine can work both with a standard application system and with the airTec system.
AirTec Node:
- all the main components, such as the heat exchanger and nozzles, are grouped in a common unit mounted above the pressure zone of the machine;
- it is intended only for melting a special layer of a substrate of edging material;
Control:
- airTec control is fully integrated into the machine control system;
- temperature and pressure are continuously adjustable on the control panel;
- operating parameters are set depending on the process and stored in the machine memory;
- indication of set and current temperature.
Compressed air connection:
- working pressure of compressed air - 8 bar;
- consumption of compressed air - 1.500 nl / min;
- diameter of the fitting - 3/4 ".
Specifications:
- the thickness of the workpiece8 ... 40 mm;
- maximum feed speed15m / min (with a workpiece thickness of 19 mm);
- Optimum operating parameters can be stored in the machine memory.
AUTOMATIC FEEDING
For quick change of roll material up to 3 mm thick;
ANTI-ADHESION APPLICATION UNIT
The product is applied on top and bottom to the workpiece to prevent adhesive from sticking to the front surfaces.
CLEANING LIQUID UNIT
The liquid is applied on top and bottom to the workpiece and serves to remove residual release fluid and adhesive residues from the front surface of the workpieces. It is installed in front of the polishing unit.
Please note that this description may have been translated automatically. Contact us for further information. The information of this classified ad are only indicative. We recommend to check the details with the seller before a purchase