Entering the world of thermoforming machines - Form, Fill, and Seal (FFS) lines - can be a complex endeavor due to the intricate mechanisms involved and the host of manufacturers present in the industry. Designed to streamline and optimize packaging operations, these machines play a pivotal role in the production lines of countless industries, from food and beverage to pharmaceuticals. This article provides a comprehensive look at these FFS machines, the prominent manufacturers in the market, and crucial factors to consider when purchasing. Additionally, we'll highlight the benefits of buying through Exapro, a trusted platform committed to assisting buyers throughout the sales process.

Webomatic Thermoformer APS ML 7100

Year: 2004

Moulding length 800 mm
Forming depth 190 mm
Moulding width 620 mm

Dozing and thermoforming APS ML 7100

Year: 2008

Dozing and thermoforming high speed packing machine, capacity 3000 pcs/h; 4 cases/cycle; control PLC Mitsubishi A2; film width 320-620mm; roll diameter 450mm; top film sealable film like PA/PE; film width 300-615mm, roll diameter 400mm; with ELS labeling system; machine equipped additional with cross web-labelling system for labelling on top of the ready made package; stainless steel, never used, in original …

Webomatic APS ML 7000 Thermoforming - Form, Fill and Seal Line

Year: ~ 2000

Moulding length 800 mm
Forming depth 190 mm
Moulding width 622 mm

Webomatic CD 130 Thermoforming - Form, Fill and Seal Line

Year:

Moulding length 640 mm
Forming depth 220 mm
Moulding width 840 mm
Total power requirement 4 kW

Webomatic STCW 60/80-L-E Shrinking and Drying Line

Year: 2013

This line consist of a Webomatic STCW 60/80-L-E Shrink Tunnel and Webomatic DU 60-L Drying Tunnel. The Webomatic Shrink Tunnel STCW is designed with clever details which are simply unique, making a possitive impression with all along the production line by delivering perfect shrinking results. Brand: Webomatic Model: STCW 60/80-L-E Year: 2013 Max. Product Dimensions: 550×300 mm Max. Product Weight: …

WEBOMATIC APS ML 7100 Thermoformer

Year: 2004

The APS ML 7100 is the ideal tool for the industrial serial production of superior thermoformed packages. Even bigger dimensions enable the realisation of more flexible packaging! Our high-end solution can use all film materials common in trade up to 620 mm width with a repeat length of up to 800 mm: Depending on the product requirement and the client’s …

Webomatic PNC 20-PR

Year:

Double-chamber vacuum packing machine Manufacturer: Webomatic. Model: PNC 20-PR Machine number: 5310CH2267 4kW. 50 Hz. 400V. 9A 160m3/h vacuum pump Chamber dimensions: 700mm length, 650mm width. Sealing bars: length 850mm, distance between the bars 650mm. Overall dimensions: 1,950mm length, 900mm width, 1,200mm height.


Technical Components and Functionality

The core of any thermoforming machine comprises several crucial components: the thermoforming station, the filling station, and the sealing station.

 

The thermoforming station begins the process by heating a plastic sheet, typically polyethylene, polypropylene or PVC, until it becomes pliable. This softened sheet is then formed into the desired shape using either a vacuum or pressurized air.

 

Next, the newly formed packaging is moved to the filling station where it is filled with the product. This process can be automated and customized depending on the product in question, such as liquids, solids, or powders.

 

Finally, the filled packaging is transported to the sealing station, where a top film is applied and sealed to ensure the package's integrity and product safety.

 

Manufacturers of Thermoforming Machines

Multivac: A top-tier manufacturer globally recognized for its innovation and reliable machinery. Multivac has a rich portfolio of thermoforming machines that cater to a variety of industries and packaging needs.

 

ULMA Packaging: Based in Spain, ULMA is revered for its high-quality equipment. Their thermoforming machines offer exceptional versatility and durability, making them a popular choice for businesses worldwide.

 

Illig: A German powerhouse in the world of thermoforming machinery, Illig has an impressive range of equipment, each boasting unique capabilities. Known for their precision and efficiency, Illig machines are a worthy investment.

 

GEA: A Dutch-based multinational, GEA is a major player in the thermoforming sector. Their machines are known for their advanced technology, high-speed performance, and energy efficiency.

 

Ishida: A Japanese manufacturer, Ishida is recognized for its cutting-edge machinery. Ishida's thermoforming machines stand out for their user-friendly interfaces and optimal output capacities, fulfilling various packaging demands.

 

Purchasing Considerations

When purchasing a thermoforming machine, you must take several factors into account.

 

Firstly, inspect the machine's condition, ensuring all components are operational and maintained.

Consider the machine's compatibility with your products. The filling system must be suitable for the type, size, and consistency of the products you'll be packaging.

Inquire about the machine's output capacity to ensure it matches your production needs.

Check if any special electrical or environmental conditions are required to operate the machine.

Benefits of Buying Through Exapro

Exapro simplifies the buying process by providing a secure platform that facilitates each step of the sales process. The team at Exapro can offer invaluable advice, ensuring buyers make the most informed decision possible. They also assist with communication between buyers and sellers, making transactions smoother and more transparent.

 

Budget Considerations

Keep in mind that Thermoforming Machine - Form, Fill and Seal, FFS Lines typically range in price between 14,000€ and 65,000€. Consider all costs, including maintenance and operational expenses, when defining your budget.

 

Organising Transportation

While buyers are responsible for the machine's transportation, both the seller and Exapro can provide assistance if needed. Prior to transport, it's vital to conduct a thorough check of the machine, confirming all components are secured, and the machine is safe to move. Remember, a comprehensive inspection can help you avoid potential issues and costly repairs in the future.